TM 9-2330-357-14&P
5-1. OUTRIGGER RELAY BOX REPAIR (Con't).-- .
c. ASSEMBLY
1. Install power lead receptacle (2) with wiring and new gasket (3) with four screws (1). Torque screws to 9-11
lb.-in. (1.02-1.24 Nm).
2. Install actuator lead receptacle (26) and new gasket (25) with four screws (27). Torque screws to 24-30 lb.-
in. (2.7-3.4 Nm).
3. Install control lead receptacle (7) and new gasket (5) with four screws (6). Torque screws to 9-11 lb.-in.
(1.02-1.24 Nm).
4. If removed, install insulator plate (24) in bottom of box (4).
5. Install ground lead connection (8). Torque ground lead connection to 40-50 lb.-in. (4.5-5.6 Nm).
6. Install two small relays (9) on bracket (10) with eight nuts (12). Torque nuts to 9-11 lb.-in. (1.02-1.24 Nm).
7. Install bracket'(10), with two small relays (9) in box (4), with four screws (11). Torque screws to 15-20 Ib.-
in. (1.7-2.3 Nm).
8. Connect wiring on two small relays (9) and solder as tagged during removal (TB SIG 222).
9. Connect wiring to rear of two large relays (14) as tagged.
NOTE
Screw is installed in center hole of bracket. Bolts are installed in end holes.
10. Install two large relays (14) with bracket (13), three spacers (15), bracket (23), three washers (16), two bolts
(17), and screw (18). Torque bolts to 50-60 lb.-in. (5.7-6.8 Nm). Torque screw to 140-180 lb.-in. (15.8-
20.3 Nm).
11. Connect remaining wiring as tagged.
12. Perform bench test (subpara d).
13. After Installing all components, making electrical connections, and performing bench test, spray all items
inside box (4) with moisture-proof varnish.
14. Install new gasket (19) and cover (22) with ten new lockwashers (21) and screws (20). Torque screws to
24-30 lb.-In. (2.7-3.39 Nm).
5-4