CHAPTER 1 INTRODUCTION - TM-5-2420-230-100026CORROSION PREVENTION AND CONTROL (CPC) - TM-5-2420-230-100027REFERENCE INFORMATIONAbbreviations/AcronymsSection II. Equipment Description - TM-5-2420-230-100030LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-5-2420-230-100031EQUIPMENT DATA - TM-5-2420-230-100032Abbreviations/Acronym - TM-5-2420-230-100033IMAGE - TM-5-2420-230-100034Abbreviations/Acronym - TM-5-2420-230-100035Abbreviations/Acronym - TM-5-2420-230-100036ELECTRICAL SYSTEM - TM-5-2420-230-100037POWER TRAINENGINE SYSTEMELECTRICAL SYSTEM - TM-5-2420-230-100040PNEUMATIC SYSTEMSTEERING SYSTEM - TM-5-2420-230-100042HEATING, VENTILATION, AND AIR-CONDITIONING (HVAC) - TM-5-2420-230-100043COLD WEATHER KIT.CHAPTER 2 SAFETY INSTRUCTIONSINTRODUCTION - TM-5-2420-230-100047NOISE PROTECTIONHANDHOLDS AND STEPSSEAT ADJUSTMENTSAFE OPERATIONROLLOVEROPERATING ON SLOPESRUNAWAY ACCIDENTSTRANSPORTINGTRANSPORTING-CONTJACKING POINTSPRESSURE HAZARDSMOVING PARTS HAZARDMANUAL HANDLINGDISPOSAL OF WASTECARBON MONOXIDE HAZARDCHAPTER 3 OPERATOR MAINTENANCE - TM-5-2420-230-100064PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-2420-230-100065FLUID LEAKAGE - TM-5-2420-230-100066Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEETable 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100068Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100069Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100070Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100071Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100072Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100074Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100075Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100076Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100077Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100078Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100079Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100080Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100081Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100082Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100083Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100084Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100085Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100086Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100087Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100088Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) for IHMEE. (Continued) - TM-5-2420-230-100089 AOAP OIL SAMPLING PROCEDUREGENERAL LUBRICATION INSTRUCTIONSGENERAL LUBRICATION INSTRUCTIONS-CONT.Table 3-2. Lubricants by Temperature RangeMITER BOXMITER BOX-CONT. - TM-5-2420-230-100095MITER BOX-CONT. - TM-5-2420-230-100096STEERING SHAFTS AND CARRIER BEARINGSSTABILIZER CYLINDERDIPPER CYLINDERSBUCKET CYLINDERQUICK HITCHHOSE REEL BEARINGTROUBLESHOOTING INTRODUCTION AND PROCEDURESTROUBLESHOOTING PROCEDURETable 3-4. Troubleshooting TableTable 3-4. Troubleshooting Table. (Continued) - TM-5-2420-230-100107Table 3-4. Troubleshooting Table. (Continued) - TM-5-2420-230-100108Table 3-4. Troubleshooting Table. (Continued) - TM-5-2420-230-100109Table 3-4. Troubleshooting Table. (Continued) - TM-5-2420-230-100110Table 3-4. Troubleshooting Table. (Continued) - TM-5-2420-230-100111Table 3-4. Troubleshooting Table. (Continued) - TM-5-2420-230-100112CONTINUOUSLY LOW COOLANT LEVELAIR-CONDITIONING NOT COOLINGSLOW HYDRAULIC FUNCTIONS OR NO HYDRAULIC FUNCTIONHYDRAULIC HOSE REEL DOES NOT OPERATE OR LOW HYDRAULIC POWER ON HAND TOOL ATTACHMENTHYDRAULIC OIL OVERHEATS OR FOAMSEXCESSIVE EXHAUST NOISE OR RATTLINGFRONT OR REAR WIPERS, HYDRAULIC POWER, OR EGS POWER DOES NOT WORKHORN, REVERSE ALARM, HEADLIGHTS, TURN SIGNALS, OR BRAKE LIGHTS DO NOT WORKWINDSHIELD WASHERS DO NOT WORKVIBRATION FROM DRIVETRAINBACKHOE WILL NOT OPERATEFEL NOISY IN OPERATIONATTACHMENTS WILL NOT MOUNT ON QUICK-HITCH FRAMEFORKS WILL NOT LEVELNO SERVICE BRAKES OR NO TRAILER BRAKESPARKING BRAKES WILL NOT RELEASEARCTIC HEATER 7-DAY TIMER DOES NOT DISPLAY ERROR CODE, BUT ARCTIC HEATER WILL NOT OPERATEARCTIC HEATER 7-DAY TIMER DISPLAYS ERROR CODEFRONT GRILL OPERATIONENGINE HOOD OPERATIONBATTERY BOX COVER OPERATIONMUD FLAP OPERATIONOPERATION WITH RUN-FLAT INSERTSWHEEL AND TIRE ASSEMBLY REPLACEMENT - TM-5-2420-230-100137Change Wheel and Tire AssemblyChange Wheel and Tire Assembly-CONT.Table 3-5. Approximate TorqueTable 3-6. Tire PressureInflate Tire - TM-5-2420-230-100142A/C PRECLEANER SERVICEFUEL/WATER SEPARATOR SERVICEBACKHOE BUCKET TOOTH REPLACEMENTFEL 4-IN-1 BUCKET TOOTH REPLACEMENTFEL RIPPER TOOTH REPLACEMENTENGINE ACCESS PANEL REMOVAL/INSTALLATIONBELLY PLATES REMOVAL/INSTALLATIONFIREWALL COVER REMOVAL/INSTALLATIONMANUAL OPERATION OF HYDRAULIC COMPONENTSBackhoe ComponentsSPRING BRAKE CHAMBER CAGINGCagingCHAPTER 4 CONTROLS AND INDICATORSTable 4-1. Main Instrument PanelTable 4-1. Main Instrument Panel. (Continued)Table 4-2. Side Instrument PanelOPERATOR'S SEAT - TM-5-2420-230-100160OPERATOR'S SEAT-CONT. OPERATOR'S SEAT CONTROLSTable 4-3. Type and Location of LightsLIGHTING - TM-5-2420-230-100164Table 4-4. Lighting Operating ModesTURN INDICATORSELECTRONIC GEAR SHIFT (EGS)PARKING BRAKE - TM-5-2420-230-100168HAND THROTTLEHEATING, VENTILATION, AND AIR-CONDITIONING (HVAC) - TM-5-2420-230-100170Cab Pressurization CIRCUIT BREAKER IDENTIFICATIONCHAPTER 5 OPERATING INSTRUCTIONSSTARTING THE ENGINE - TM-5-2420-230-100175Starting Engine (Below 0 F (-18 C))Starting Engine (Below 0 F (-18 C))-CONT.Engine Warm-Up (Above 0 F (-18 C))SUSPENSION MODEIndicator DisplayDRIVE MODEDIFFERENTIAL LOCKSBRAKINGTRAVEL MODEMILITARY LOAD CLASSIFICATION (MLC) OPERATION HEADLIGHT POSITIONHeadlight InstallationPARKING VEHICLEOFF-ROAD OPERATIONTraveling on a SlopeTOWING A TRAILERTOWING A DISABLED IHMEESLAVE-STARTING THE IHMEESLAVE-STARTING THE IHMEE-CONT.CHAPTER 6 FRONT-END LOADER (FEL) OPERATIONPREPARING FOR FEL OPERATIONJOYSTICK CONTROLS - TM-5-2420-230-100200Table 6-2. Right Joystick Control and Indicator FEL FunctionLOADER OPERATION INSTRUCTIONSMANUAL LEVEL INDICATORSEMERGENCY MODEFEL RIPPER ARMS OPERATIONCHAPTER 7 BACKHOE OPERATIONPREPARING TO USE THE BACKHOEBackhoe Mode SwitchTOW HITCHJOYSTICK CONTROLS - TM-5-2420-230-100210BACKHOE TRAVEL STOPSTABILIZER ARM TURNBUCKLESCHAPTER 8 ATTACHMENTSInstallation - TM-5-2420-230-100215FORKLIFT ATTACHMENT INSTALLATION AND REMOVAL BACKHOE BUCKET REMOVAL AND INSTALLATIONInstallation - TM-5-2420-230-100218AUXILIARY BACKHOE HYDRAULIC ATTACHMENTSOperation - TM-5-2420-230-100220Table 8-1. Auxiliary Hydraulic Flows - Mode Number 2.SPARE WHEEL AND TIRE.Installation - TM-5-2420-230-100223 HYDRAULIC HOSE REEL OPERATIONConnectionConnection-CONT.Operation - TM-5-2420-230-100227Disconnection - TM-5-2420-230-100228Disconnection - TM-5-2420-230-100229APPENDIX A References - TM-5-2420-230-100230TECHNICAL MANUALS - TM-5-2420-230-100231APPENDIX B Components of End Item (COEI) and Basic Issue Items (BII)Section II. Components of End Item - TM-5-2420-230-100233Section III. Basic Issue Items - TM-5-2420-230-100234Section III. Basic Issue Items-CONT. - TM-5-2420-230-100235APPENDIX C Additional Authorized List (AAL)Section II. Additional Authorized ListSection II. Additional Authorized List-CONT.APPENDIX D Expendable/Durables ListSection II. Expendable and Durable ItemsSection II. Expendable and Durable Items-CONT.APPENDIX E Preparation for Shipment and Operation Preparation for Shipment Preparation for Shipment-CONT.Preparation for OperationPreparation for Operation-CONT. - TM-5-2420-230-100248Preparation for Operation-CONT. - TM-5-2420-230-100249APPENDIX F Stowage and Sign GuideSIGN GUIDESIGN GUIDE-CONT. - TM-5-2420-230-100252SIGN GUIDE-CONT. - TM-5-2420-230-100253STOWAGE GUIDETM-5-2420-230-10 Interim High-Mobility Engineer Excavator (IHMEE) NSN 2420-66-148-7692 Manual