TM-55-4920-384-13-P Gasoline Engine Driven Hydraulic Systems Test Stand Type Type D5-C Manual

CHAPTER 1 INTRODUCTION - TM-55-4920-384-13-P0011
Figure 1-1. Hydraulic Test Stand, D-5C Three-Quarters Left Front View
Figure 1-2. Hydraulic Test Stand, D-5C Three-Quarter Right Rear View
Figure l-3. Hydraulic Test Stand, D-5C Rear View
Figure 1-4. Shipping Dimensions
INFORMATION.
Figure 1-6. Engine Data Plate
Figure 1-7. Preservation, Packing and Marking Requirements Document.
Capabilities and Limitations
Table 1-1. Test Stand Peculiar Data
Controls and Instruments.
Figure 1-8. Hydraulic Test Stand, D-5C. Three Quarter Right Front View
Figure 1-9. Instrument Control Panel
Controls and Instruments. (CONT)
Figure 1-10. Engine Compartment
Figure 1-11. Hydraulic Test Stand, D-5C Left Side View
Figure 1-12. Electrical Schematic
Section III. PREPARATION FOR INSTALLATION, STORAGE AND/OR SHIPMENT
S e c t i o n IV. TEST EQUIPMENT, SPECIAL TOOLS AND MATERIALS
Section V. CONSUMABLE MATERIALS
CHAPTER 2 OPERATING INSTRUCTIONS - TM-55-4920-384-13-P0031
Section II. OPERATING UNDER UNUSUAL CONDITIONS
Operating on Salt Water Areas.
CHAPTER 3 AVIATION UNIT MAINTENANCE INSTRUCTIONS - TM-55-4920-384-13-P0035
Lubrication. - TM-55-4920-384-13-P0036
Oil Filter.
Section IV. PREVENTIVE MAINTENANCE
Table 3-2. Troubleshooting - TM-55-4920-384-13-P0039
Table 3-2. Troubleshooting (Con't)
CHAPTER 4 AVIATION UNIT AND INTERMEDIATE MAINTENANCE INSTRUCTION
Table 4-1. Aviation Unit and Intermediate Preventiue Maintenance Services (Refer to Appendix D)
NSTRUMENT AND CONTROL PANEL
HYDRAULIC SYSTEM - TM-55-4920-384-13-P0044
Section II. TROUBLESHOOTING - TM-55-4920-384-13-P0045
Table 4-2. Troubleshooting - TM-55-4920-384-13-P0046
Table 4-2. Troubleshooting (CONT) - TM-55-4920-384-13-P0047
Table 4-2. Troubleshooting (CONT) - TM-55-4920-384-13-P0048
Table 4-2. Troubleshooting (CONT)
Section III. RADIO INTERFERENCE SUPPRESSION
Engine Replacement. To replace engine proceed as follows:
Section V. SPECIAL TOOLS AND EQUIPMENT
VENDOR CODE (Con`t)
Figure 4-1. Hydraulic Test Stand, D-5C
Figure 4-2. Control Panel and Instrument Assembly (Front View)
Figure 4-2. Control Panel and Instrument Assembly (Front View) - cont
Figure 4-3. Control Panel and Instrument Assembly (Back View)
REPAIR PARTS LIST - TM-55-4920-384-13-P0058
Figure 4-4. Reservoir, Hydraulic Tank Assembly
Figure 4-5 Plumbing Installation
REPAIR PARTS LIST - TM-55-4920-384-13-P0061
REPAIR PARTS LIST - TM-55-4920-384-13-P0062
Figure 4-6. Lower Chassis Assembly
REPAIR PARTS LIST - TM-55-4920-384-13-P0064
Figure 4-7. Filter and Control Assembly
REPAIR PARTS LIST - TM-55-4920-384-13-P0066
Figure 4-8. Hose Assembly
Figure 4-9. Housing and Door Assembly
Figure 4-10. Tank, Fuel Gasoline
Figure 4-11. Wiring Schematic
REPAIR PARTS LIST - TM-55-4920-384-13-P0071
Figure 4-12. HYdraulic System Diagram
APPENDIX A REFERENCES - TM-55-4920-384-13-P0073
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-55-4920-384-13-P0075
Use of the Maintenance Allocation Chart. - TM-55-4920-384-13-P0076
Functional Groups. - TM-55-4920-384-13-P0077
Section II. MAINTENANCE ALLOCATION CHART - TM-55-4920-384-13-P0078
Section II. MAINTENANCE ALLOCATION CHART (CONT) - TM-55-4920-384-13-P0079
Section II. MAINTENANCE ALLOCATION CHART (CONT) - TM-55-4920-384-13-P0080
REMARKS
OOL AND TEST EQUIPMENT REQUIREMENTS
TOOL AND TEST EQUIPMENT REQUIREMENTS (CONT)
APPENDIX C REPAIR PARTS AND SPECIAL TOOLS LIST - TM-55-4920-384-13-P0085
Source Code - TM-55-4920-384-13-P0086
Maintenance Code - TM-55-4920-384-13-P0087
A p p l i c a t i o n Explanation
DESCRIPTION AND USABLE ON CODE
Explanation of Columns (Sect. IV)
Special Information - TM-55-4920-384-13-P0091
Figure C-1. Alternator and Battery
GROUP 01. ELECTRICAL SYSTEM
Figure C-2. Control Panel and Instrument Assembly (Front View) - TM-55-4920-384-13-P0094
FIGURE C-2. CONTROL PANEL AND INSTRUMENT ASSEMBLY (FRONT VIEW) - TM-55-4920-384-13-P0095
FIGURE C-2. CONTROL PANEL AND INSTRUMENT ASSEMBLY (FRONT VIEW) - TM-55-4920-384-13-P0096
Figure C-3. Control Panel and Instrument Assembly (Back View) - TM-55-4920-384-13-P0098
FIGURE C-3. CONTROL PANEL AND INSTRUMENT ASSEMBLY (BACK VIEW) - TM-55-4920-384-13-P0099
Figure C-4. Reservoir, Hydraulic Tank Assembly - TM-55-4920-384-13-P0100
GROUP 02. HYDRAULIC SYSTEM
Figure C-5. Plumbing Installation - TM-55-4920-384-13-P0102
FIGURE C-5. PLUMBING INSTALLATION
Figure C-6. Filter and Control Assembly - TM-55-4920-384-13-P0104
FIGURE C-6. FILTER AND CONTROL ASSEMBLY
Figure C-7. Hose Assembly - TM-55-4920-384-13-P0106
FIGURE C-7. HOSE ASSEMBLY - TM-55-4920-384-13-P0107
Figure C-8. Engine Compartments
GROUP 03. ENGINE - TM-55-4920-384-13-P0109
Figure C-9. Lower Chassis Assembly - TM-55-4920-384-13-P0110
GROUP 04. CHASSIS
Figure C-10. Tank, Fuel Gasoline - TM-55-4920-384-13-P0112
FIGURE C-10. TANK, FUEL GASOLINE - TM-55-4920-384-13-P0113
Figure C-11. Housing and Door Assembly - TM-55-4920-384-13-P0114
GROUP 05. CABINET ASSY
Figure C-3. Control Panel and Instrument Assembly (Back View) - TM-55-4920-384-13-P0118
REPAIR PARTS LIST - TM-55-4920-384-13-P0119
REPAIR PARTS LIST - TM-55-4920-384-13-P0120
Figure C-4. Reservoir, Hydraulic Tank Assembly - TM-55-4920-384-13-P0122
GROUP C-2. IDRALLIC SYSTEM
Figure C-5. Plumbing Installation - TM-55-4920-384-13-P0124
REPAIR PARTS LIST - TM-55-4920-384-13-P0125
REPAIR PARTS LIST - TM-55-4920-384-13-P0126
Figure C-6. Filter and Control Assembly - TM-55-4920-384-13-P0128
REPAIR PARTS LIST - TM-55-4920-384-13-P0129
Figure C-7. Hose Assembly - TM-55-4920-384-13-P0130
REPAIR PARTS LIST - TM-55-4920-384-13-P0131
Figure C-8. Engine Compartment
GROUP 03. ENGINE - TM-55-4920-384-13-P0133
Figure C-9. Lower Chassis Assembly - TM-55-4920-384-13-P0134
GROUP 04. WHEEL ASSY
Figure C-10. Tank, Fuel Gasoline - TM-55-4920-384-13-P0136
REPAIR PARTS LIST - TM-55-4920-384-13-P0137
Figure C-11. Housing and Door Assembly - TM-55-4920-384-13-P0138
GROUP 05 CABINET ASSY
SECTION IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX
SECTION IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX (CONT)
APPENDIX D OPERATION AND MAINTENANCE INSTRUCTIONS
INTRODUCTION - TM-55-4920-384-13-P0144
INDEX - TM-55-4920-384-13-P0145
Fig. 1 MODEL MVG4D OPEN ENGINE
Fig. 2 - TM-55-4920-384-13-P0147
FIGURE 3. CROSS SECTION OF MODEL MVG4D ENGINE
GENERAL INFORMATION AND DESIGN
FIGURE 4. LUBRICATION SYSTEM
Fig. 6 GRADE OF OIL CHART
STARTING PROCEDURE for -25F. to +120F.
WARM-UP PERIOD - TM-55-4920-384-13-P0153
Fig. 12, OPEN END VIEW OF MAGNETO
MAGNETO TIMING
FIRING ORDER
COMPRESSION
ENGINE KNOCKS
FUEL TANK - TM-55-4920-384-13-P0159
GEAR COVER
OIL PUMP
PISTON RINGS
PISTON, RING AND ROD CLEARANCES CHART
GOVERNOR ADJUSTMENT
CLUTCH AND REDUCTION UNITS - TM-55-4920-384-13-P0165
INSTRUCTIONS FOR PROTECTING ENGINE DURING PERIODS OF STORAGE
REPAIR PARTS LIST - TM-55-4920-384-13-P0167
Fig. 50, EXPLODED VIEW OF ENGINE Refer to figure numbers for break down of parts.
FIGURE 51, MANIFOLD AND CRANKCASE GROUP
FIG. 52, CRANKSHAFT, PISTON AND CONNECTING ROD GROUP
FIGURE 53, CAMSHAFT AND FUEL PUMP MOUNTING GROUP
Fig. 55, CYLINDER BLOCK ASSEMBLY
Fig. 57, MILITARY OIL FILTER, AIR SHROUDING AND AIR CLEANER
Fig, 58, ELECTRIC STARTER MOUNTING GROUP
Fig. 60, Ref. No. 279, GOVERNOR ASSEMBLY FOR MIL-E-11275-C and MIL-E-11275-B ENGINES
Fig. 62, RADIO SHIELDED MAGNETO IGNITION FOR MIL-E-11275-C ENGINES
Fig. 62B, RADIO SHIELDED MAGNETO IGNITION FOR MIL-E-11275-A ENGINES
STANDARD ENGINE PARTS LIST
MODEL MVG4D PARTS LIST - TM-55-4920-384-13-P0179
MODEL MVG4D PARTS LIST - TM-55-4920-384-13-P0180
MODEL MVG4D PARTS LIST - TM-55-4920-384-13-P0181
MODEL MVG4D PARTS LIST - TM-55-4920-384-13-P0182
MODEL MVG4D PARTS LIST - TM-55-4920-384-13-P0183
MODEL MVG4D PARTS LIST - TM-55-4920-384-13-P0184
MODEL MVG4D PARTS LIST - TM-55-4920-384-13-P0185
IMPORTANT - TM-55-4920-384-13-P0187
FIG. 65, ENGINE HOUSE AND FUEL TANK GROUP
Fig. 66, END PANEL AND MILITARY AIR CLEANER per MIL-E-11275-C specification
MODEL MVG4D POWER UNIT HOUSE PARTS - TM-55-4920-384-13-P0190
MODEL MVG4D POWER UNIT HOUSE PARTS - TM-55-4920-384-13-P0191
Fig. 68
PARTS LIST FOR FRAM MILITARY TYPE OIL FILTER
SIDE MOUNT FUEL TANK MOUNTING
SIDE MOUNT AIR CLEANER
GOVERNOR CONTROL ASSEMBLY
WW-83 CLUTCH DRIVE HUB AND HOUSING ASSEMBLY - TM-55-4920-384-13-P0197
WC-302-B CLUTCH AND POWER TAKE-OFF UNIT, ROCKFORD No. PTA-5822
WW-83 CLUTCH DRIVE HUB AND HOUSING ASSEMBLY - TM-55-4920-384-13-P0199
REDUCTION UNIT ASSEMBLIES - TM-55-4920-384-13-P0200
REDUCTION UNIT ASSEMBLIES - TM-55-4920-384-13-P0201
WW-80 DRIVE HUB AND HOUSING ASSEMBLY
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLIES - TM-55-4920-384-13-P0203
PARTS LIST - TM-55-4920-384-13-P0204
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY - TM-55-4920-384-13-P0205
PARTS LIST - TM-55-4920-384-13-P0206
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLIES - TM-55-4920-384-13-P0207
PARTS LIST - TM-55-4920-384-13-P0208
FUEL STRAINER ASSEMBLIES
PRESTOLITE MBP-4012T (24 Volt) STARTING MOTOR PARTS LIST
FUEL PUMP MAINTENANCE AND REPAIR INSTRUCTIONS
CLEANING OF FUEL PUMP
FIELD SERVICE AND ADJUSTMENT INFORMATION GENERAL DESCRIPTION
PER MIL-E-11275-C SPECIFICATIONS
MAGNETO - FAIRBANKS-MORSE
PARTS LIST - TM-55-4920-384-13-P0216
ZENITH 87A8 CARBURETOR
DISASSEMBLY - TM-55-4920-384-13-P0218
Parts List for Model 87A8 Zenith Carburetor
ZENITH CARBURETOR DIVISION
MARVEL-SCHEBLER CARBURETOR
PARTS LIST - TM-55-4920-384-13-P0222
NATIONAL STOCK NUMBER INDEX - TM-55-4920-384-13-P0223
PART NUMBER INDEX - TM-55-4920-384-13-P0224
PART NUMBER INDEX (CONT)
PART NUMBER INDEX (CONT) - TM-55-4920-384-13-P0226
PART NUMBER INDEX (CONT) - TM-55-4920-384-13-P0227
PART NUMBER INDEX (CONT) - TM-55-4920-384-13-P0228
FIGURE AND ITEM NUMBER INDEX - TM-55-4920-384-13-P0229
FIGURE AND ITEM NUMBER INDEX - TM-55-4920-384-13-P0230
FIGURE AND ITEM NUMBER INDEX (CONT)
FIGURE AND ITEM NUMBER INDEX (CONT) - TM-55-4920-384-13-P0232
FIGURE AND ITEM NUMBER INDEX (CONT) - TM-55-4920-384-13-P0233
TM-55-4920-384-13-P Gasoline Engine Driven Hydraulic Systems Test Stand Type Type D5-C Manual

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