TM-9-2330-211-14-P Semitrailer Lowbed: 25 Ton 4 Wheel M172A1 (NSN 2330-00-317-6448) Manual

CHAPTER 1 INTRODUCTION - TM-9-2330-211-14-P0010
MAINTENANCE FORMS, RECORDS, AND REPORTS - TM-9-2330-211-14-P0011
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-2330-211-14-P0012
LOCATION AND DESCRIPTION OF DATA PLATES - TM-9-2330-211-14-P0013
EQUIPMENT DATA - TM-9-2330-211-14-P0014
Section III. PRINCIPLES OF OPERATION - TM-9-2330-211-14-P0015
LIGHTING SYSTEM - TM-9-2330-211-14-P0016
LIGHTING SYSTEM (Con't)
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-2330-211-14-P0018
CONTROLS AND INDICATORS - TM-9-2330-211-14-P0019
CONTROLS AND INDICATORS (Con't) - TM-9-2330-211-14-P0020
CONTROLS AND INDICATORS (Con't) - TM-9-2330-211-14-P0021
DOLLY AIR COUPLINGS AND BALL VALVES
LOADING RAMPS AND WHEEL COVER PLATES
SPECIFIC PMCS PROCEDURES - TM-9-2330-211-14-P0024
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS). - TM-9-2330-211-14-P0025
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) (Con't). - TM-9-2330-211-14-P0026
BRAKES - TM-9-2330-211-14-P0027
S e c t i o n III. OPERATION UNDER USUAL CONDITIONS - TM-9-2330-211-14-P0028
KINGPIN INSTALLATION
KINGPIN INSTALLATION -CONT. - TM-9-2330-211-14-P0030
KINGPIN INSTALLATION -CONT. - TM-9-2330-211-14-P0031
RAISING LANDING GEAR - TM-9-2330-211-14-P0032
CHECKING LIGHTS - TM-9-2330-211-14-P0033
LOADING RAMPS AND WHEEL COVER PLATES STORAGE AFTER USE
OPERATION - TM-9-2330-211-14-P0035
LOWERING LANDING GEAR - TM-9-2330-211-14-P0036
UNCOUPLING - TM-9-2330-211-14-P0037
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-2330-211-14-P0038
OPERATION IN RAINY OR HUMID CONDITIONS - TM-9-2330-211-14-P0039
Section I. LUBRICATION INSTRUCTIONS - TM-9-2330-211-14-P0040
LUBRICATION CHART - TM-9-2330-211-14-P0041
LUBRICATION CHART - TM-9-2330-211-14-P0042
LUBRICATION CHART - TM-9-2330-211-14-P0043
LUBRICATION CHART - TM-9-2330-211-14-P0044
LUBRICATION CHART - TM-9-2330-211-14-P0045
LANDING GEAR LEGS.
Section II OPERATOR/CREW TROUBLESHOOTING PROCEDURES
Table 3-1. Operator/Crew Troubleshooting - TM-9-2330-211-14-P0048
ELECTRICAL SYSTEM - TM-9-2330-211-14-P0049
ELECTRICAL SYSTEM -CONT. - TM-9-2330-211-14-P0050
LANDING GEAR - TM-9-2330-211-14-P0051
EXCESSIVELY WORN, SCUFFED, OR CUPPED TIRES - TM-9-2330-211-14-P0052
Section III. OPERATOR MAINTENANCE
AIR COUPLINGS - TM-9-2330-211-14-P0054
CLEANING - TM-9-2330-211-14-P0055
AIR RESERVOIR - TM-9-2330-211-14-P0056
WHEEL AND TIRE ASSEMBLY
WHEEL AND TIRE ASSEMBLY (Con't) - TM-9-2330-211-14-P0058
WHEEL AND TIRE ASSEMBLY (Con't) - TM-9-2330-211-14-P0059
WHEEL AND TIRE ASSEMBLY (Con't) - TM-9-2330-211-14-P0060
SPARE WHEEL AND TIRE ASSEMBLY
LANDING GEAR LEGS - TM-9-2330-211-14-P0062
CLEANING - TM-9-2330-211-14-P0063
CHAPTER 4 UNIT MAINTENANCE - TM-9-2330-211-14-P0064
Section II. SERVICE UPON RECEIPT - TM-9-2330-211-14-P0065
PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS).
LANDING GEAR - TM-9-2330-211-14-P0068
AXLE - TM-9-2330-211-14-P0069
WHEELS - TM-9-2330-211-14-P0070
ROAD TEST
Section IV. UNIT TROUBLESHOOTING PROCEDURES - TM-9-2330-211-14-P0072
Table 4-2. Unit Troubleshooting - TM-9-2330-211-14-P0073
ELECTRICAL SYSTEM - TM-9-2330-211-14-P0074
BRAKES - TM-9-2330-211-14-P0075
BRAKES -CONT. - TM-9-2330-211-14-P0076
NO BRAKES OR WEAK BRAKES - TM-9-2330-211-14-P0077
NO BRAKES OR WEAK BRAKES -CONT.
SLOW BRAKE APPLICATION OR SLOW RELEASE - TM-9-2330-211-14-P0079
GRABBING BRAKES - TM-9-2330-211-14-P0080
BRAKES DRAG (ONE OR MORE DRUMS RUNNING HOT)
LANDING GEAR - TM-9-2330-211-14-P0082
LANDING GEAR -CONT.
Section V. ELECTRICAL SYSTEM MAINTENANCE - TM-9-2330-211-14-P0084
COMPOSITE LIGHT ASSEMBLIES
REMOVAL OF COMPOSITE LIGHT ASSEMBLY
LAMP AND LENS REPLACEMENT
LAMP AND LENS REPLACEMENT -CONT.
REMOVAL OF CLEARANCE LIGHT BODY
REMOVAL OF CLEARANCE LIGHT BODY -CONT.
WIRING HARNESS - TM-9-2330-211-14-P0091
WIRING HARNESS (Con't) - TM-9-2330-211-14-P0092
WIRING HARNESS (Con't) - TM-9-2330-211-14-P0093
WIRING HARNESS (Con't) - TM-9-2330-211-14-P0094
INSTALLATION - TM-9-2330-211-14-P0095
INSTALLATION -CONT. - TM-9-2330-211-14-P0096
INSTALLATION -CONT. - TM-9-2330-211-14-P0097
INSTALLATION -CONT. - TM-9-2330-211-14-P0098
INSTALLATION -CONT. - TM-9-2330-211-14-P0099
INSTALLATION -CONT. - TM-9-2330-211-14-P0100
WIRE CONNECTORS - TM-9-2330-211-14-P0101
MALE CONNECTOR REPAIR - TM-9-2330-211-14-P0102
MALE CONNECTOR REPAIR -CONT.
WIRING HARNESS REPAIR - TM-9-2330-211-14-P0104
REPAIR - TM-9-2330-211-14-P0105
REPAIR -CONT. - TM-9-2330-211-14-P0106
GROUND WIRE REPAIR
GROUND WIRE REPAIR (Con't)
RECEPTACLE
RECEPTACLE (Con't)
WIRING DIAGRAM - TM-9-2330-211-14-P0111
Section VI. BRAKE SYSTEM MAINTENANCE
BRAKESHOES - MINOR ADJUSTMENT
BRAKESHOES - MINOR ADJUSTMENT (Con't)
BRAKESHOES REPLACEMENT
BRAKESHOES REPLACEMENT (Con't) - TM-9-2330-211-14-P0116
BRAKESHOES REPLACEMENT (Con't) - TM-9-2330-211-14-P0117
CLEANING AND INSPECTION - TM-9-2330-211-14-P0118
CLEANING AND INSPECTION -CONT. - TM-9-2330-211-14-P0119
CLEANING AND INSPECTION -CONT. - TM-9-2330-211-14-P0120
BRAKESHOES-MAJOR ADJUSTMENT
MAJOR ADJUSTMENT - TM-9-2330-211-14-P0122
SLACK ADJUSTER - TM-9-2330-211-14-P0123
INSTALLATION - TM-9-2330-211-14-P0124
CAMSHAFT - TM-9-2330-211-14-P0125
INSTALLATION - TM-9-2330-211-14-P0126
INSTALLATION -CONT. - TM-9-2330-211-14-P0127
AIR COUPLING AND PREFORMED PACKING
REMOVAL - TM-9-2330-211-14-P0129
INSTALLATION - TM-9-2330-211-14-P0130
REMOVAL - TM-9-2330-211-14-P0131
SPLICING AIR LINES
AIR LINES AND FITTINGS LEAK TESTING
LEAK TESTING
AIR LINES AND FITTINGS - TM-9-2330-211-14-P0135
AIR LINES AND FlTTlNGS (Con't)
AIR LINES AND FITTINGS (Con't) - TM-9-2330-211-14-P0137
AIR LINES AND FITTINGS (Con't) - TM-9-2330-211-14-P0138
INSTALLATION - TM-9-2330-211-14-P0139
INSTALLATION -CONT. - TM-9-2330-211-14-P0140
INSTALLATION -CONT. - TM-9-2330-211-14-P0141
INSTALLATION -CONT. - TM-9-2330-211-14-P0142
BRAKE HOSE
REMOVAL - TM-9-2330-211-14-P0144
INSTALLATION - TM-9-2330-211-14-P0145
AIRBRAKE CHAMBER - TM-9-2330-211-14-P0146
INSTALLATION - TM-9-2330-211-14-P0147
EMERGENCY RELAY VALVE - TM-9-2330-211-14-P0148
REMOVAL - TM-9-2330-211-14-P0149
REMOVAL -CONT. - TM-9-2330-211-14-P0150
INSTALLATION - TM-9-2330-211-14-P0151
INSTALLATION -CONT. - TM-9-2330-211-14-P0152
INSTALLATION -CONT. - TM-9-2330-211-14-P0153
AIR RESERVOIR AND DRAINCOCK
REMOVAL - TM-9-2330-211-14-P0155
INSTALLATION - TM-9-2330-211-14-P0156
INSTALLATION -CONT. - TM-9-2330-211-14-P0157
Section VII. WHEEL, HUB, AND DRUM MAINTENANCE
HUB, DRUM, WHEEL BEARINGS, AND AXLE SEAL
HUB, DRUM, WHEEL BEARINGS, AND AXLE SEAL (Con't)
CLEANING AND INSPECTION - TM-9-2330-211-14-P0161
CLEANING AND INSPECTION-CONT. - TM-9-2330-211-14-P0162
CLEANING AND INSPECTION-CONT. - TM-9-2330-211-14-P0163
CLEANING AND INSPECTION-CONT. - TM-9-2330-211-14-P0164
CLEANING AND INSPECTION-CONT. - TM-9-2330-211-14-P0165
CLEANING AND INSPECTION-CONT. - TM-9-2330-211-14-P0166
Section VIII. FRAME AND TOWING ATTACHMENTS MAINTENANCE
INSTALLATION - TM-9-2330-211-14-P0168
LANDING GEAR HANDCRANK - TM-9-2330-211-14-P0169
DISASSEMBLY - TM-9-2330-211-14-P0170
INSPECTION AND REPLACEMENT - TM-9-2330-211-14-P0171
INSTALLATION - TM-9-2330-211-14-P0172
LANDING GEAR SHOES
CLEANING - TM-9-2330-211-14-P0174
CLEANING -CONT.
LEFT LANDING GEAR LEG
LEFT LANDING GEAR LEG (Con't) - TM-9-2330-211-14-P0177
LEFT LANDING GEAR LEG (Con't) - TM-9-2330-211-14-P0178
DISASSEMBLY - TM-9-2330-211-14-P0179
DISASSEMBLY -CONT. - TM-9-2330-211-14-P0180
DISASSEMBLY -CONT. - TM-9-2330-211-14-P0181
CLEANING - TM-9-2330-211-14-P0182
lNSPECTION AND REPLACEMENT
ASSEMBLY - TM-9-2330-211-14-P0184
ASSEMBLY -CONT. - TM-9-2330-211-14-P0185
INSTALLATION - TM-9-2330-211-14-P0186
INSTALLATION -CONT. - TM-9-2330-211-14-P0187
INSTALLATION -CONT. - TM-9-2330-211-14-P0188
RIGHT LANDING GEAR LEG
REMOVAL - TM-9-2330-211-14-P0190
REMOVAL -CONT. - TM-9-2330-211-14-P0191
DISASSEMBLY - TM-9-2330-211-14-P0192
DISASSEMBLY -CONT. - TM-9-2330-211-14-P0193
DISASSEMBLY -CONT. - TM-9-2330-211-14-P0194
DISASSEMBLY -CONT. - TM-9-2330-211-14-P0195
CLEANING - TM-9-2330-211-14-P0196
ASSEMBLY - TM-9-2330-211-14-P0197
ASSEMBLY -CONT. - TM-9-2330-211-14-P0198
INSTALLATION - TM-9-2330-211-14-P0199
INSTALLATION -CONT. - TM-9-2330-211-14-P0200
INSTALLATION -CONT. - TM-9-2330-211-14-P0201
SPARE WHEEL CARRIER - TM-9-2330-211-14-P0202
INSTALLATION - TM-9-2330-211-14-P0203
S e c t i o n IX. ACCESSORY ITEMS MAINTENANCE
REFLECTORS - TM-9-2330-211-14-P0205
DATA PLATES - TM-9-2330-211-14-P0206
INSTALLATION - TM-9-2330-211-14-P0207
S e c t i o n X. PREPARATION FOR STORAGE OR SHIPMENT
PREPARATION OF EQUIPMENT FOR ADMINISTRATIVE STORAGE - TM-9-2330-211-14-P0209
CARE OF EQUIPMENT IN ADMINISTRATIVE STORAGE
REMOVAL OF EQUIPMENT FROM ADMINISTRATIVE STORAGE - TM-9-2330-211-14-P0211
CHAPTER 5 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE - TM-9-2330-211-14-P0212
GENERAL INFORMATION - TM-9-2330-211-14-P0213
Section III. REAR AXLE MAINTENANCE
TANDEM AXLE ASSEMBLY
TANDEM AXLE ASSEMBLY (Con't)
AXLE AND SHACKLE BOXES
DISASSEMBLY - TM-9-2330-211-14-P0218
ASSEMBLY - TM-9-2330-211-14-P0219
ASSEMBLY -CONT. - TM-9-2330-211-14-P0220
TRUNNION AXLE AND WALKING BEAMS
TRUNNION AXLE AND WALKING BEAMS (Con't)
INSTALLATION - TM-9-2330-211-14-P0223
INSTALLATION -CONT. - TM-9-2330-211-14-P0224
Section V. DRUM AND TIRE MAINTENANCE
DRUM
DRUM (Con't)
Section VI. BODY MAINTENANCE
DECK AND LOADING RAMP
FRAME REINFORCEMENT INSTALLATION
FRAME REINFORCEMENT INSTALLATION (Con't) - TM-9-2330-211-14-P0234
FRAME REINFORCEMENT INSTALLATION (Con't) - TM-9-2330-211-14-P0235
FRAME REINFORCEMENT INSTALLATION (Con't) - TM-9-2330-211-14-P0236
APPENDIX A REFERENCES - TM-9-2330-211-14-P0237
OTHER PUBLICATIONS - TM-9-2330-211-14-P0238
S e c t i o n I. INTRODUCTION
MAINTENANCE FUNCTIONS - TM-9-2330-211-14-P0240
EXPLANATION OF COLUMNS IN REMARKS, SECTION IV
Section II. MAINTENANCE ALLOCATION CHART - TM-9-2330-211-14-P0242
Section II. MAINTENANCE ALLOCATION CHART (Con't) - TM-9-2330-211-14-P0243
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS - TM-9-2330-211-14-P0244
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-9-2330-211-14-P0245
Section II. COMPONENTS OF END ITEM - TM-9-2330-211-14-P0246
Section III. BASIC ISSUE ITEMS - TM-9-2330-211-14-P0247
Section II. ADDITIONAL AUTHORlZATION LIST
APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-211-14-P0249
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-211-14-P0250
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (CON'T)
APPENDIX F REPAIR PARTS AND SPECIAL TOOLS LISTS - TM-9-2330-211-14-P0252
EXPLANATION OF COLUMNS (SECTIONS II AND Ill) - TM-9-2330-211-14-P0253
EXPLANATION OF COLUMNS (SECTIONS II AND Ill) (Con't) - TM-9-2330-211-14-P0254
DESCRIPTION AND USABLE ON CODE (UOC)
EXPLANATION OF COLUMNS (SECTION IV) - TM-9-2330-211-14-P0256
HOW TO LOCATE REPAIR PARTS - TM-9-2330-211-14-P0257
FIGURE 1. COMPOSITE MARKER LIGHT.
GROUP O6 ELECTRICAL SYSTEM
FIGURE 2. CLEARANCE LIGHTS.
GROUP 0609 LIGHTS - TM-9-2330-211-14-P0261
FIGURE 3. WIRING HARNESS - TM-9-2330-211-14-P0262
GROUP 0613 HULL OR CHASSIS WIRING HARNESS - TM-9-2330-211-14-P0263
FIGURE 4. CABLE ASSEMBLY
GROUP 0613 HULL OR CHASSIS WIRING HARNESS -CONT. - TM-9-2330-211-14-P0265
FIGURE 5. TANDEM AXLE
GROUP 11 00 REAR AXLE ASSEMBLY
FIGURE 6. SHACKLE BOX
GROUP 1100 REAR AXLE ASSEMBLY - TM-9-2330-211-14-P0269
FIGURE 7. WALKING BEAM
GROUP 1108 WALKING BEAMS, STUB AXLES AND PARTS
FIGURE 8. BRAKE MECHANISM
GROUP 1202 SERVICE BRAKES - TM-9-2330-211-14-P0273
FIGURE 9. SLACK ADJUSTER - TM-9-2330-211-14-P0274
GROUP 1206 MECHANICAL BRAKE SYSTEM - TM-9-2330-211-14-P0275
FIGURE 10. AIRBRAKE LINES
GROUP 1208 AIRBRAKE SYSTEM - TM-9-2330-211-14-P0277
FIGURE 11. EMERGENCY RELAY VALVE.
GROUP 1208 AIRBRAKESYSTEM
FIGURE 12. AIR FILTER LINE
GROUP 1208 AIRBRAKE SYSTEM - TM-9-2330-211-14-P0281
FIGURE 13. AIR RESERVOIR
GROUP 1208 AIRBRAKE SYSTEM - TM-9-2330-211-14-P0283
FIGURE 14. AIRBRAKE CHAMBER
GROUP 1208 AIRBRAKE SYSTEM-CONT. - TM-9-2330-211-14-P0285
FIGURE 15. AIRBRAKE COUPLINGS
GROUP 1208 AIRBRAKE SYSTEM-CONT. - TM-9-2330-211-14-P0287
FIGURE 16. HUB AND DRUM - TM-9-2330-211-14-P0288
GROUP 1311 WHEEL ASSEMBLY - TM-9-2330-211-14-P0289
FIGURE 17. WHEELS
GROUP 1311 WHEEL ASSEMBLY - TM-9-2330-211-14-P0291
FIGURE 18. TIRES
GROUP 1313 TIRES AND TUBES - TM-9-2330-211-14-P0293
FIGURE 19. SPARE WHEEL CARRIER
GROUP 15 FRAME AND TOWING ATTACHMENTS - TM-9-2330-211-14-P0295
FIGURE 20. KINGPIN
GROUP 1506 FIFTH WHEEL - TM-9-2330-211-14-P0297
FIGURE 21. LANDING GEAR HANDCRANK
GROUP 1507 LANDING GEAR AND LEVELING JACKS
FIGURE 22. LANDING GEAR ATTACHING PARTS
GROUP 1507 LANDING GEAR AND LEVELING JACKS -CONT. - TM-9-2330-211-14-P0301
FIGURE 23. LEFT LANDING GEAR
GROUP 1507 LANDING GEAR AND LEVELING JACKS -CONT. - TM-9-2330-211-14-P0303
FIGURE 24. RIGHT LANDING GEAR
GROUP 1507 LANDING GEAR AND LEVELING JACKS -CONT. - TM-9-2330-211-14-P0305
FIGURE 25. STOWAGE
GROUP 1808 STOWAGERACKS,BOXES, STRAPS, CARRYING CASES, CABLE REELS, HOSE REELS, ETC.
FIGURE 26. DECKING HARDWARE
GROUP 1810 CARGO BODY:(DUMP,STAKE, AND PLATFORM)
FIGURE 27. WHEEL CHOCKS
GROUP 2202 ACCESSORY ITEMS - TM-9-2330-211-14-P0311
FIGURE 28. REFLECTORS - TM-9-2330-211-14-P0312
GROUP 2202 ACCESSORYITEMS
FIGURE 29. DATA PLATES
GROUP 2210 DATA PLATES AND INSTRUCTION HOLDERS - TM-9-2330-211-14-P0315
GROUP 95 GENERAL USE STANDARDIZED PARTS - TM-9-2330-211-14-P0316
FIGURE 30. SPECIAL TOOLS
GROUP 26 TOOLS AND TEST EQUIPMENT - TM-9-2330-211-14-P0318
NATIONAL STOCK NUMBER INDEX - TM-9-2330-211-14-P0319
NATIONAL STOCK NUMBER INDEX - TM-9-2330-211-14-P0320
NATIONAL STOCK NUMBER INDEX - TM-9-2330-211-14-P0321
PART NUMBER INDEX - TM-9-2330-211-14-P0322
PART NUMBER INDEX - TM-9-2330-211-14-P0323
PART NUMBER INDEX - TM-9-2330-211-14-P0324
PART NUMBER INDEX - TM-9-2330-211-14-P0325
PART NUMBER INDEX - TM-9-2330-211-14-P0326
PART NUMBER INDEX - TM-9-2330-211-14-P0327
PART NUMBER INDEX - TM-9-2330-211-14-P0328
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-211-14-P0329
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-211-14-P0330
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-211-14-P0331
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-211-14-P0332
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-211-14-P0333
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-211-14-P0334
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-211-14-P0335
APPENDIX G ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-9-2330-211-14-P0336
Section II. MANUFACTURING ILLUSTRATIONS
WRENCH, LUGNUT, ALTERED
Figure G-1. Main Frame Rail and Gooseneck Reinforcement Parts
Figure G-2. Main Frame Rail Upper Plates and Gussets
Figure G-3. Main Frame Rail Lower Plates
Figure G-4. Gooseneck Reinforcement Plates
Figure G-5. Ramp Outer Rear Clip Angle
APPENDIX H TORQUE LIMITS - TM-9-2330-211-14-P0344
Table H-1. Torque Limits - TM-9-2330-211-14-P0345
TM-9-2330-211-14-P Semitrailer Lowbed: 25 Ton 4 Wheel M172A1 (NSN 2330-00-317-6448) Manual

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