TM-9-2330-251-14-P Trailer Cargo: 1/4-Ton 2-Wheel M416 (NSN 2330-00-706-5495) and M416A1 (NSN 2330-01-046-2855) Manual

CHAPTER 1 INTRODUCTION - TM-9-2330-251-14-P0009
Section Il. EQUIPMENT DESCRIPTION - TM-9-2330-251-14-P0010
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-2330-251-14-P0011
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Con't). - TM-9-2330-251-14-P0012
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (Con't). - TM-9-2330-251-14-P0013
DIFFERENCES BETWEEN MODELS - TM-9-2330-251-14-P0014
EQUIPMENT DATA - TM-9-2330-251-14-P0015
EQUIPMENT DATA (Con't)
EQUIPMENT DATA (Con't). - TM-9-2330-251-14-P0017
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-2330-251-14-P0019
CONTROLS AND INDICATORS - TM-9-2330-251-14-P0020
CONTROLS AND INDICATORS (Con't). - TM-9-2330-251-14-P0021
Section Il. OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-2330-251-14-P0022
PMCS PROCEDURES
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) - TM-9-2330-251-14-P0024
Table 2-1. Operator/Crew Preventive Maintenance Checks and Services (PMCS) (Con't). - TM-9-2330-251-14-P0025
Section Ill. OPERATION UNDER USUAL CONDITIONS - TM-9-2330-251-14-P0026
TOWING INSTRUCTIONS - TM-9-2330-251-14-P0027
UNCOUPLING TRAILER FROM TOWING VEHICLE - TM-9-2330-251-14-P0028
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-2330-251-14-P0029
OPERATION IN EXTREME HEAT - TM-9-2330-251-14-P0030
CHAPTER 3 OPERATOR MAINTENANCE - TM-9-2330-251-14-P0031
LUBRICATION INSTRUCTIONS UNDER UNUSUAL CONDITIONS - TM-9-2330-251-14-P0032
LUBRICATION CHART - TM-9-2330-251-14-P0033
LUBRICATION CHART -CONT. - TM-9-2330-251-14-P0034
LUBRICATION CHART -CONT. - TM-9-2330-251-14-P0035
Section Il. OPERATOR/CREW TROUBLESHOOTING PROCEDURES - TM-9-2330-251-14-P0036
Table 3-1. Operator/CrewTroubleshooting
BRAKES - TM-9-2330-251-14-P0038
Section Ill. MAINTENANCE PROCEDURES - TM-9-2330-251-14-P0039
WHEEL REPLACEMENT - TM-9-2330-251-14-P0040
CHAPTER 4 ORGANIZATIONAL MAINTENANCE - TM-9-2330-251-14-P0041
PRELIMINARY INSPECTION
PMCS PROCEDURES - TM-9-2330-251-14-P0043
Table 4-1. Organizational Preventive Maintenance Checks and Services (PMCS) - TM-9-2330-251-14-P0044
Section IV. ORGANIZATIONAL TROUBLESHOOTING PROCEDURES - TM-9-2330-251-14-P0045
ELECTRICAL SYSTEM - TM-9-2330-251-14-P0046
BRAKES - TM-9-2330-251-14-P0047
NO BRAKES OR WEAK BRAKES (M416A1)
Section V. GENERAL MAINTENANCE INSTRUCTIONS - TM-9-2330-251-14-P0049
INSPECTION INSTRUCTIONS - TM-9-2330-251-14-P0050
Section VI. ELECTRICAL SYSTEM MAINTENANCE - TM-9-2330-251-14-P0051
INSTALLATION - TM-9-2330-251-14-P0052
COMPOSITE LIGHT REPLACEMENT (M416A1)
INSTALLATION - TM-9-2330-251-14-P0054
BLACKOUT STOPLIGHT LAMP REPLACEMENT (M416)
BLACKOUT STOPLIGHT REPLACEMENT (M416)
STOPLIGHT TAILLIGHT LAMP REPLACEMENT (M416)
STOPLIGHT TAILLIGHT REPLACEMENT (M416)
STOPLIGHT TAILLIGHT REPLACEMENT (M416) (CON'T).
INTERVEHICULAR CABLE REPLACEMENT
INTERVEHICULAR CABLE REPLACEMENT -CONT.
CHASSIS WIRING HARNESS REPLACEMENT - TM-9-2330-251-14-P0062
INSTALLATION - TM-9-2330-251-14-P0063
WIRING HARNESS REPAIR - TM-9-2330-251-14-P0064
WIRE IDENTIFICATION BAND REPLACEMENT
WIRING DIAGRAMS - TM-9-2330-251-14-P0066
Section VII. AXLE MAINTENANCE - TM-9-2330-251-14-P0067
INSTALLATION - TM-9-2330-251-14-P0068
AXLE REPLACEMENT (M416A1)
REMOVAL - TM-9-2330-251-14-P0070
INSTALLATION - TM-9-2330-251-14-P0071
Section Vlll. BRAKE SYSTEM MAINTENANCE
INSTALLATION - TM-9-2330-251-14-P0073
HANDBRAKE CABLE ASSEMBLY REPLACEMENT
REMOVAL - TM-9-2330-251-14-P0075
INSTALLATION - TM-9-2330-251-14-P0076
INSTALLATION -CONT. - TM-9-2330-251-14-P0077
INSTALLATION -CONT. - TM-9-2330-251-14-P0078
BRAKESHOE ADJUSTMENT (M416)
BRAKESHOE ADJUSTMENT (M416A1)
BRAKESHOE REPLACEMENT (M416)
CLEANING AND INSPECTION - TM-9-2330-251-14-P0082
INSTALLATION - TM-9-2330-251-14-P0083
BRAKESHOE REPLACEMENT (M416A1)
REMOVAL - TM-9-2330-251-14-P0085
CLEANING AND INSPECTION - TM-9-2330-251-14-P0086
INSTALLATION - TM-9-2330-251-14-P0087
WHEEL CYLINDER REPLACEMENT (M416A1)
BLEEDING HYDRAULIC BRAKE SYSTEM (M416A1)
PRESSURE BLEEDING - TM-9-2330-251-14-P0090
TUBE ASSEMBLY REMOVAL, MASTER CYLINDER TO COUPLING
TUBE ASSEMBLY REMOVAL, COUPLING TO HOSE ASSEMBLY
HOSE ASSEMBLY REMOVAL
AXLE TUBE ASSEMBLY REMOVAL
HOSE ASSEMBLY INSTALLATION - TM-9-2330-251-14-P0095
TUBE ASSEMBLY INSTALLATION, COUPLING TO HOSE ASSEMBLY
MASTER CYLINDER REPLACEMENT (M416A1)
Section IX. WHEELS, HUBS, AND BRAKEDRUMS MAINTENANCE
DISASSEMBLY - TM-9-2330-251-14-P0099
CLEANING AND INSPECTION - TM-9-2330-251-14-P0100
CLEANING AND INSPECTION -CONT. - TM-9-2330-251-14-P0101
HUB, WHEEL BEARING, AND BRAKEDRUM MAINTENANCE (M416A1)
CLEANING AND INSPECTION - TM-9-2330-251-14-P0103
ASSEMBLY - TM-9-2330-251-14-P0104
TIRES AND TUBES MAINTENANCE
Section X. FRAME AND TOWING ATTACHMENTS MAINTENANCE
CHANNEL REPLACEMENT
ACTUATOR WITH DRAWBAR COUPLER MAINTENANCE (M416A1)
REMOVAL - TM-9-2330-251-14-P0109
DISASSEMBLY - TM-9-2330-251-14-P0110
ASSEMBLY - TM-9-2330-251-14-P0111
INSTALLATION - TM-9-2330-251-14-P0112
INSTALLATION -CONT. - TM-9-2330-251-14-P0113
DRAWBAR COUPLER MAINTENANCE (M416)
ASSEMBLY - TM-9-2330-251-14-P0115
ASSEMBLY -CONT. - TM-9-2330-251-14-P0116
LANDING LEG REPLACEMENT
Section XI. SPRINGS AND SHOCK ABSORBERS MAINTENANCE
SPRING ASSEMBLY MAINTENANCE (Con't).
U-BOLT REMOVAL
U-BOLT INSTALLATION
SPRING ASSEMBLY INSTALLATION
SPRING BUMPER REPLACEMENT - TM-9-2330-251-14-P0123
SHOCK ABSORBER REPLACEMENT - TM-9-2330-251-14-P0124
Section XII. BODY MAINTENANCE - TM-9-2330-251-14-P0125
DRAIN VALVE REPLACEMENT
CARGO BODY REPLACEMENT
CARGO BODY REPLACEMENT (Con't).
INSTALLATION - TM-9-2330-251-14-P0129
Section XIII. BODY ACCESSORIES MAINTENANCE
IDENTIFICATION PLATE REPLACEMENT
INSTALLATION - TM-9-2330-251-14-P0132
Section XIV. PREPARATION FOR STORAGE OR SHIPMENT - TM-9-2330-251-14-P0133
PREPARATION OF EQUIPMENT FOR ADMINISTRATIVE STORAGE - TM-9-2330-251-14-P0134
CARE OF EQUIPMENT IN ADMINISTRATIVE STORAGE - TM-9-2330-251-14-P0135
PROCEDURES FOR COMMON COMPONENTS AND MISCELLANEOUS ITEMS - TM-9-2330-251-14-P0136
CHAPTER 5 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE - TM-9-2330-251-14-P0137
BRAKESHOE REPAIR (M416)
Section Il. WHEELS, HUBS, AND BRAKEDRUMS MAINTENANCE
BRAKEDRUM REPAIR - TM-9-2330-251-14-P0140
Section Ill. FRAME MAINTENANCE
APPENDIX A REFERENCES - TM-9-2330-251-14-P0143
TECHNICAL MANUALS - TM-9-2330-251-14-P0144
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-2330-251-14-P0145
EXPLANATION OF COLUMNS IN THE MAC, SECTION Il - TM-9-2330-251-14-P0146
Section Il. MAINTENANCE ALLOCATION CHART - TM-9-2330-251-14-P0147
Section Il. MAINTENANCE ALLOCATION CHART (Con't) - TM-9-2330-251-14-P0148
Section Il. MAINTENANCE ALLOCATION CHART (Con't) - TM-9-2330-251-14-P0149
Section Ill. TOOLS AND TEST EQUIPMENT REQUIREMENTS - TM-9-2330-251-14-P0150
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-9-2330-251-14-P0151
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-2330-251-14-P0153
APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-251-14-P0155
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-251-14-P0156
SECTION II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST -CONT. - TM-9-2330-251-14-P0157
APPENDIX F REPAIR PARTS AND SPECIAL TOOLS LISTS - TM-9-2330-251-14-P0159
EXPLANATION OF COLUMNS (SECTIONS II AND III) - TM-9-2330-251-14-P0160
EXPLANATION OF COLUMNS (SECTIONS II AND Ill) (Con't). - TM-9-2330-251-14-P0161
EXPLANATION OF COLUMNS (SECTIONS II AND Ill) (Con't). - TM-9-2330-251-14-P0162
EXPLANATION OF COLUMNS (SECTION IV) - TM-9-2330-251-14-P0163
HOW TO LOCATE REPAIR PARTS - TM-9-2330-251-14-P0164
FIGURE 1. TAILLIGHT, BLACKOUT LIGHT, AND COMPOSITE MARKER LIGHT ASSEMBLIES
GROUP 06 ELECTRICAL SYSTEM - TM-9-2330-251-14-P0167
GROUP 06 ELECTRICAL SYSTEM -CONT. - TM-9-2330-251-14-P0168
FIGURE 2. INTERVEHICULAR CABLE ASSEMBLY - TM-9-2330-251-14-P0170
GROUP 0613 HULL OR CHASSIS WIRING HARNESS - TM-9-2330-251-14-P0171
FIGURE 3. WIRING HARNESS - TM-9-2330-251-14-P0172
GROUP 0613 HULL OR CHASSIS WIRING HARNESS -CONT. - TM-9-2330-251-14-P0173
FIGURE 4. AXLE ASSEMBLY
GROUP 1100 REAR AXLE ASSEMBLY - TM-9-2330-251-14-P0175
FIGURE 5. HANDBRAKE ASSEMBLY - TM-9-2330-251-14-P0176
GROUP 1201 HANDBRAKES - TM-9-2330-251-14-P0177
FIGURE 6. BRAKESHOE AND SUPPORT ASSEMBLY, M416
GROUP 1202 SERVICE BRAKES - TM-9-2330-251-14-P0179
FIGURE 7. BRAKESHOE AND SUPPORT ASSEMBLY, M416A1
GROUP 1202 SERVICE BRAKES -CONT. - TM-9-2330-251-14-P0181
FIGURE 8. MASTER CYLINDER AND WHEEL CYLINDER ASSEMBLY
GROUP 1204 HYDRAULIC BRAKE SYSTEM - TM-9-2330-251-14-P0183
FIGURE 9. HYDRAULIC BRAKE LINES, HOSES, AND FITTINGS
GROUP 1204 HYDRAULIC BRAKE SYSTEM -CONT. - TM-9-2330-251-14-P0185
FIGURE 10. HUB AND DRUM ASSEMBLY, M416
GROUP 13 WHEELS AND TRACKS - TM-9-2330-251-14-P0187
FIGURE 11. HUB AND DRUM ASSEMBLY, M416A1
GROUP 1311 WHEEL ASSEMBLY - TM-9-2330-251-14-P0189
FIGURE 12. TIRES AND TUBES
GROUP 1313 TIRES AND TUBES - TM-9-2330-251-14-P0191
FIGURE 13. DRAWBAR COUPLER
GROUP 15 FRAME AND TOWING ATTACHMENTS - TM-9-2330-251-14-P0193
FIGURE 14. ACTUATOR, DRAWBARS, AND ATTACHING PARTS
GROUP 1503 PINTLES AND TOWING ATTACHMENTS - TM-9-2330-251-14-P0195
FIGURE 15. ACTUATOR ASSEMBLY
GROUP 1503 PINTLES AND TOWING ATTACHMENTS -CONT. - TM-9-2330-251-14-P0197
GROUP 1503 PINTLES AND TOWING ATTACHMENTS -CONT. - TM-9-2330-251-14-P0198
FIGURE 16. LANDING LEG ASSEMBLY
GROUP 1507 LANDING GEAR, LEVELING JACKS - TM-9-2330-251-14-P0201
FIGURE 17. SPRING ASSEMBLY
GROUP 16 SPRINGS AND SHOCK ABSORBERS - TM-9-2330-251-14-P0203
FIGURE 18. SHOCK ABSORBER.
GROUP 1604 SHOCK ABSORBER EQUIPMENT - TM-9-2330-251-14-P0205
FIGURE 19. FENDERS
GROUP 1802 FENDERS
FIGURE 20. DRAIN VALVE ASSEMBLY
GROUP 1804 DRAIN VALVES, DRAIN PLUGS, ETC.
FIGURE 21. BODY
GROUP 1810 CARGO BODY - TM-9-2330-251-14-P0211
FIGURE 22. REFLECTORS - TM-9-2330-251-14-P0212
GROUP 22 BODY ACCESSORY ITEMS
FIGURE 23. DATA PLATES - TM-9-2330-251-14-P0214
GROUP 2210 DATA PLATES - TM-9-2330-251-14-P0215
GROUP 95 GENERAL USE STANDARDIZED PARTS - TM-9-2330-251-14-P0217
NATIONAL STOCK NUMBER INDEX - TM-9-2330-251-14-P0219
NATIONAL STOCK NUMBER INDEX - TM-9-2330-251-14-P0220
NATIONAL STOCK NUMBER INDEX - TM-9-2330-251-14-P0221
PART NUMBER INDEX - TM-9-2330-251-14-P0222
PART NUMBER INDEX - TM-9-2330-251-14-P0223
PART NUMBER INDEX - TM-9-2330-251-14-P0224
PART NUMBER INDEX - TM-9-2330-251-14-P0225
PART NUMBER INDEX - TM-9-2330-251-14-P0226
PART NUMBER INDEX - TM-9-2330-251-14-P0227
PART NUMBER INDEX - TM-9-2330-251-14-P0228
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-251-14-P0229
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-251-14-P0230
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-251-14-P0231
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-251-14-P0232
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-251-14-P0233
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-251-14-P0234
FIGURE AND ITEM NUMBER INDEX - TM-9-2330-251-14-P0235
Table G-1. Manufactured Items Part Number Cross-reference Index
Section Il. MANUFACTURING INSTRUCTIONS - TM-9-2330-251-14-P0238
Figure G-2. Tube, Tee-to-service Brake; Left Side
Figure G-3. Tube, Coupling-to-hose Assembly
Figure G-4. Tube, Master Cylinder-to-coupling
APPENDIX H TORQUE LIMITS - TM-9-2330-251-14-P0243
Table H-1. Torque Limits - TM-9-2330-251-14-P0244
TM-9-2330-251-14-P Trailer Cargo: 1/4-Ton 2-Wheel M416 (NSN 2330-00-706-5495) and M416A1 (NSN 2330-01-046-2855) Manual

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