CHAPTER 1 INTRODUCTION - TM-9-2330-388-140007Figure 1-2. M1098 Water Tank Semitrailer, Left Front and Rear ViewsTabulated Data - TM-9-2330-388-140009Tabulated Data (cont'd)Figure 1-5. Nuclear, Biological, Chemical (NBC) Warning PlateFigure 1-7. Transportation PlateCHAPTER 2 OPERATING INSTRUCTIONS - TM-9-2330-388-140013Figure 2-1. Connections Used in Coupling Semitrailer to Towing Vehicle - TM-9-2330-388-140014Figure 2-4. Manual Release of Fail-Safe BrakeSection II. OPERATION OF AUXILIARY EQUIPMENT - TM-9-2330-388-140016Figure 2-5. Emergency Valve Operation MechanismStarting Engine Using Electric StarterFigure 2-8. Control Panel - Electric StartRope Starting EngineFigure 2-12. Activating Compression Release LeverStopping The EngineFigure 2-16. Self-filling From Source Not Under PressureWater Dispensing Unit - Detecting Water Delivery ProblemsFigure 2-17. M1098 Top, Rear ViewFigure 2-18. Water Dispersing Unit Operator ControlsSection III. WATER TANK SEMITRAILER OPERATION UNDER USUAL CONDITIONSFigure 2-20. M1098 Water Tanker Piping SchematicCHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-9-2330-388-140029Figure 3-1. Lubrication Chart (M1098) (Sheet 1 of 2).Figure 3-1. Lubrication Chart (M1098) (Sheet 2 of 2)Figure 3-3. Engine Lubrication PointsFigure 3-5. Lubrication of Pick-Up and Upper Coupler (Kingpin) PlateFigure 3-8. Location of HingesFigure 3-10. Location of Wheel BearingSection II. OPERATOR/CREW PREVENTIAVE MAINTENANCE CHECKS AND SERVICES (PMCS)Table 3-1. Preventive Maintenance Checks and Services for Model M1098Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140038Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140039Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140040Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140041Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140042Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140043Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140044Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140045Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140046Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140047Section III. TROUBLESHOOTING - TM-9-2330-388-140048Table 3-2. Operator/Crew Troubleshooting (Continued)Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140050Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140051Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140052Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140053Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140054Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140055LANDING GEAR - TM-9-2330-388-140056ENGINE - TM-9-2330-388-140057ENGINE (Continued) - TM-9-2330-388-140058ENGINE (Continued) - TM-9-2330-388-140059LOW ENGINE POWER - TM-9-2330-388-140060Low pressure indicator light stays on WATER DOES NOT FLOW DURING OPERATIONSection IV. WATER TANKER OPERATOR/CREW MAINTENANCE PROCEDURESCHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-2330-388-140064Section II. REPAIR PART< SPECIAL TOOLS AND EQUIPMENTSection III. UNIT PREVENTIVE MAINTENANCE CKECKS AND SERVICES (PMCS)Table 4-1. Unit Preventive Maintenance Checks and Services - TM-9-2330-388-140067Wheels and Hubs - TM-9-2330-388-140068Landing Gear - TM-9-2330-388-140069Fire Extinguishers - TM-9-2330-388-140070M1098 Water Dispensing Unit - Engine - TM-9-2330-388-140071M1098 Water Dispensing Unit - Engine - TM-9-2330-388-140072M1098 Water Dispensing Unit - Engine -CONT. - TM-9-2330-388-140073M1098 Water Dispensing Unit - Engine -CONT. - TM-9-2330-388-140074M1098 Water Dispensing Unit - Engine -CONT. - TM-9-2330-388-140075PipingPiping -CONT. - TM-9-2330-388-140077Piping -CONT. - TM-9-2330-388-140078SECTION IV. UNIT TROUBLESHOOTING GENERAL TROUBLESHOOTING INSTRUCTIONSFigure 4-1. Setting up closed loop for engine testingFAULT SYMPTOM INDEXAULT SYMPTOM INDEX (cont'd)TRAILER ELECTRICAL SYSTEM - TM-9-2330-388-140083NO LIGHTS WORK ON TRAILERDIM OR FLICKERING LIGHTS - TM-9-2330-388-140085DIM OR FLICKERING LIGHTS (Continued)IMAGE - TM-9-2330-388-140087BRAKE SYSTEM - TM-9-2330-388-140088BRAKES WILL NOT RELEASE - TM-9-2330-388-140089NO BRAKES OR WEAK BRAKES - TM-9-2330-388-140090NO BRAKES; OR WEAK BRAKESBRAKE APPLICATION OR RELEASE IS SLOW - TM-9-2330-388-140092GRABBING BRAKES - TM-9-2330-388-140093BRAKE DRAG (ONE OR MORE BRAKE DRUMS RUNNING HOT)BRAKE DRAG (ONE OR MORE BRAKE DRUMS RUNNING HOT). (Continued)LANDING GEAR - TM-9-2330-388-140096MANHOLE COVERFILL COVER LATCH INOPERATIVEENGINE - TM-9-2330-388-140099ENGINE STARTER DOES NOT WORKENGINE TURNS OVER BUT FAILS TO STARTENGINE TURNS OVER BUT FAILS TO START (Continued)ENGINE HARD TO START, OR LOW ENGINE POWER - TM-9-2330-388-140103ENGINE HARD TO START, OR LOW ENGINE POWER - TM-9-2330-388-140104LOW OIL PRESSURE INDICATOR LIGHT STAYS ONLOW OIL PRESSURE INDICATOR LIGHT STAYS ON (Continued.)BLUE-GRAY EXHAUST SMOKE IS NOTED DURING ENGINE OPERATIONENGINE MISFIRES UNDER HEAVY LOAD - TM-9-2330-388-140108ENGINE MISFIRES UNDER HEAVY LOAD (Continued).ENGINE SPEED IS NOT CONSTANT (HIGH OR LOW SPEED; HUNTING OR LOSS OF CONTROL) - TM-9-2330-388-140110BLACK ENGINE EXHAUST SMOKE or EXCESSIVE FUEL CONSUMPTIONBLACK ENGINE EXHAUST SMOKE or EXCESSIVE FUEL CONSUMPTION.SECTION V. Unit Troubleshooting POTABLE WATER PUMPPUMP FAILS TO PUMP WATER (Cont.) 21. WATER FLOW LESS THAN NORMALPUMP FAILS TO PUMP WATERPUMP FAIL S TO PUMP WATER (Cont.). - TM-9-2330-388-140117PUMP FAIL S TO PUMP WATER (Cont.). - TM-9-2330-388-140118EMERGENCY VALVE CONTROL OPERATES IMPROPERLYENGINE CONTROL PANEL - TM-9-2330-388-140120Figure 4-4. Water Dispensing Unit Charging Circuit DiagramBATTERY/GENERATOR INDICATOR LIGHT FAILS TO LIGHT (Engine Starts Normally)LOW OIL PRESSURE INDICATOR LIGHT FAILS TO LIGHT (Engine Starts Normally) - TM-9-2330-388-140123LOW OIL PRESSURE INDICATOR LIGHT FAILS TO LIGHT (Engine Starts Normally) - TM-9-2330-388-140124Figure 4-5. Charging Circuit Component LocationINDICATOR AND PANEL LIGHTS FAIL TO LIGHT (Engine Starts Normally)INDICATOR AND PANEL LIGHTS FAIL TO LIGHT (Engine Starts Normally) (Continued)BATTERY/GENERATOR INDICATOR LIGHT STAYS ON, OR FLICKERS INTERMITTENTLYBATTERY/GENERATOR INDICATOR LIGHT STAYS ON, OR FLICKERS INTERMITTENTLY (Continued)PANEL LIGHT AND HOUR METER DO NOT WORK; LOW OIL PRESSURE INDICATOR LIGHT STAY ON (Engine Starts Normally)PANEL LIGHT COMES ON AND HOUR METER DOES NOT WORK (Engine Starts Normally)PANEL LIGHT DOES NOT WORK (Hour Meter Works Normally) - TM-9-2330-388-140132PANEL LIGHT DOES NOT WORK (Hour Meter Works Normally) - TM-9-2330-388-140133Section VI. PAINTING AND STENCILINGSection VII. MAINTENANCE OF CHASSIS ELECTRICAL SYSTEM - TM-9-2330-388-140135Figure 4-7. Chassis Wiring DiagramFigure 4-8. Wiring Harness and Electrical Lead InstallationFigure 4-9. Front Access CoverReplacement of Chassis WiringConduit for Chassis wiring - TM-9-2330-388-140140Figure 4-11. Chassis Wiring Conduit InstallationFigure 4-16. Exploded View of Marker LightFigure 4-17. Exploded View of Composite LightSection VIII. MAINTENANCE OF ENGINE ELECTRICAL WIRING - TM-9-2330-388-140144Figure 4-18. Hour Meter, panel and Engine Control CablesIndicator Lamp ReplacementFigure 4-21. Control Panel disassembledSECTION X. MAINTENANCE OF CHARGING CIRCUITFigure 4-22. Water Dispensing Unit Charging Circuit DiagramFigure 4-23. Charging Circuit Component LocationSection XI. MAINTENANCE OF ENGINE AND PUMPFigure 4-26. Voltage Regulator HarnessTable 4-3. M1098 Engine Torque SettingsSection XII. MAINTENANCE OF WATER DISPENSING EQUIPMENTEmergency Valve Removal and InstallationFigure 4-32. Emergency Valve DisassembledFigure 4-34. Emergency Valve Vent Installation - TM-9-2330-388-140157Figure 4-34. Emergency Valve Vent Installation - TM-9-2330-388-140158Figure 4-35. Emergency Valve ControlsGeneral Instructions for Removal of Pipes and ValvesFigure 4-36. Manifold System - Exploded ViewFigure 4-37. Manifold to PumpFigure 4-38. Faucet Manifolding - Curbside Rear ViewFigure 4-39. Faucet Manifolding - Roadside Rear ViewFigure 4-40. Gravity Discharge Valve (Curbside Rear Exploded View)Section XIII. DRAINING AND PURGING OF TANK INTERIOR - WATER TANKERS ONLYDisposal of Sanitizing SolutionsTable 4-4. Nomenclature for ordering equipment cleaning and sanitizing suppliesSection XIV. MAINTENANCE OF BOGIE ASSEMBLYFigure 4-43. Brake Actuator Assembly (M1098)Figure 4-44. Brake SchematicService Brake Shoe AssembliesInspection and Replacement - TM-9-2330-388-140173Figure 4-47. Removing and Installing Brake ShoesFigure 4-48. Removing and Installing Brake ChamberFigure 4-49. Brake Chamber WarningBrake Camshaft - TM-9-2330-388-140177Figure 4-51. Brake Camshaft Removal and InstallationFigure 4-52. Packing Ring InstallationFigure 4-53. Emergency Relay valve InstallatioNFigure 4-55. Pressure Protection ValveFigure 4-56. Parking Brake Control Valve InstallationAir Lines, Valves, and FittingsFigure 4-57. Brake SchematicSection XVI. MAINTENANCE OF WHEELS, HUBS, AND DRUMSFigure 4-59. Tightening Order for Wheel Stud NutsFigure 4-60. Hub, Drum, and Wheel BearingsReplacement of Wheel BearingsTire and Tube - TM-9-2330-388-140189Section XVII. MAINTENANCE OF FRAME AND TOWING ATTACHMENTSFigure 4-62. Landing Gear InstallationFigure 4-63. Ground Board AssemblySection XVIII. MAINTENANCE OF TANK BODY PARTSFigure 4-65. Tank Body PartsMiscellaneous Body PartsFigure 4-67. Tool BoxFigure 4-68. Manhole and fill CoverSection XIX. MAINTENANCE OF BODY ACCESSORY ITEMSSection XX. PREPARATION FOR STORAGE OR SHIPMENTCare of Equipment In Administrative Storage - TM-9-2330-388-140200Preparation of Equipment for Shipment - TM-9-2330-388-140201Table 4-16. Exercise ScheduleSection I. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT - TM-9-2330-388-140203Table 5-3. Fabricated Tools and EquipmentFigure 5-2. Fabrication of Puller LegsSection II. GENERAL MAINTENANCESurface ProtectionCleaning Materials and MethodsCleaning After Shop InspectionTable 5-3. Direct Support TroubleshootingENGINE MISFIRES UNDER HEAVY LOAD - TM-9-2330-388-140211ENGINE SPEED IS NOT CONSTANT (HIGH OR LOW SPEED; HUNTING OR LOSS OF CONTROL) - TM-9-2330-388-140212Section III. REMOVAL AND INSTALLATION OF MAJOR COMPONENTSSuspension - TM-9-2330-388-140214Axle - TM-9-2330-388-140215Bogie Assembly - TM-9-2330-388-140216CHAPTER 6 REPAIR OF FRAME AND BODY PARTS - TM-9-2330-388-140217Figure 6-1. Spring Seat and Trunnion Cross Tube AssemblyFigure 6-2. Brake Lining Riveting SequenceCHAPTER 7 REPAIR OF ENGINE ASSEMBLY - TM-9-2330-388-140220Figure 7-3. Counting ShimsFigure 7-5. Installing Injector PumpFigure 7-8. Removing Injection Pump for ShimmingAdjusting Valve ClearanceRing Gear Removal and InstallationFigure 7-14. Voltage Regulator HarnessFigure 7-16. Stator Retaining ScrewsFigure 7-18. Pump DisassembledPump Removal and Installation, Food Grade Mechanical Seal ReplacementPump Removal and Installation, Food Grade Mechanical Seal Replacement -CONT.Table 4-6. M1098 Engine Torque SettingAPPENDIX A REFERENCES - TM-9-2330-388-140232Technical ManualAPPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-2330-388-140234Section II. MAINTENANCE ALLOCATION CHART - TM-9-2330-388-140235Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140236Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140237Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140238Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140239Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140240Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140241Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140242Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140243Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140244SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-9-2330-388-140245Section IV. REMARKS - TM-9-2330-388-140246APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-9-2330-388-140247Section I. INTRODUCTION - TM-9-2330-388-140248Explanation of Columns - TM-9-2330-388-140249Explanation of Columns -CONT. - TM-9-2330-388-140250APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-2330-388-140251APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140252SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140253SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140254SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140255SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140256APPENDIX F TORQUE LIMITS - TM-9-2330-388-140257INDEX - TM-9-2330-388-140258TM-9-2330-388-14 Semitrailer Tank: 5000 Gallon (Potable Water Dispensing) XM1098 (NSN 2330-01-330-2779) Manual