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CHAPTER 1 INTRODUCTION - TM-9-2590-213-150007
Section II. DESCRIPTION AND DATA - TM-9-2590-213-150008
Carrying Hooks
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-2590-213-150010
Figure 2-1. Bulldozer controls.
Section II. CONTROLS
Figure 2-2. Preliminary operating procedures.
Section III. OPERATION
Figure 2-3. Operation of moldboard control handle
Section III. OPERATION - CONT
Figure 2-4. Operating bulldozer in float position. - TM-9-2590-213-150017
Figure 2-5. Operating bulldozer in hold position. - TM-9-2590-213-150018
Figure 2-6. Emergency lifting cables - stowed on moldboard.
Figure 2-7. Emergency lifting procedure
Figure 2-8. Removing bulldozer from operation
CHAPTER 3 ORGANIZATIONAL MAINTENANCE
Table 3-1. Daily Preventive Maintenance Services (Operator and Crew)
Table 3-2. Quarterly "Q" Preventive-Maintenance Services (Organizational)
Section IV. TROUBLESHOOTING - TM-9-2590-213-150025
Troubleshooting Technique.
Table 3-3. Qualification Procedure
Table 3-3. Qualification Procedure - Continued
Table 3-4. Troubleshooting - TM-9-2590-213-150029
Table 3-4. Troubleshooting - Continued
Prerequisites for Test
Figure 3-2. Troubleshooting (sheet 1 of 9).
Figure 3-2. Troubleshooting (sheet 2 of 9).
Figure 3-2. Troubleshooting (sheet 3 of 9).
Figure 3-2. Troubleshooting (sheet 4 of 9).
Figure 3-2. Troubleshooting (sheet 5 of 9).
Figure 3-2. Troubleshooting (sheet 6 of 9).
Figure 3-2. Troubleshooting (sheet 7 of 9).
Figure 3-2. Troubleshooting (sheet 8 of 9).
Figure 3-2. Troubleshooting (sheet 9 of 9).
Figure 3-11. Electrical symbol
Figure 3-12. Bulldozer electrical circuit - wiring diagram.
Figure 3-13. Bulldozer hydraulic system - schematic diagram.
When using the troubleshooting routines observe the following guide lines
Table 3-5. Troubleshooting Routine Index
Resistance Tests.
Figure 3-15. Resistance Test.
Figure 3-16. Continuity test.
Figure 3-18. Electrical harness or cable test.
Section V. HEADLIGHT ASSEMBLIES
Data.
Section VI. HYDRAULIC CYLINDER PIPING AND GUARDS
Description. - TM-9-2590-213-150053
Figure 3-20. Guards and covers for hydraulic system lines and control linkage.
Figure 3-21. Draining the reservoir.
Figure 3-22. Draining the hydraulic cylinders.
Figure 3-23. Removal or installation of right and left cylinder armor guards.
Figure 3-24. Removal or installation of hydraulic system armor guards (sheet 1 of 2).
Figure 3-25. Removal or installation of hydraulic system armor guards (sheet 2 of 2).
Figure 3-26. Schematic diagram of hydraulic lines.
Figure 3-27. Removal or installation of hydraulic hose, lines, tubes, fittings and valves (sheet 1 of 5).
Figure 3-27. Removal or installation of hydraulic hose, lines, tubes, fittings and valves (sheet 2 of 5).
Figure 3-27. Removal or installation of hydraulic hose, lines, tubes, fittings and valves (sheet 3 of 5).
Figure 3-27. Removal or installation of hydraulic hose, lines, tubes, fittings and valves (sheet 4 of 5).
Figure 3-27. Removal or installation of hydraulic hose, lines, tubes, fittings and valves (sheet 5 of 5).
Installation - TM-9-2590-213-150066
Figure 3-32. Removal or installation of hydraulic cylinder and ram assembly.
Replacement of Hydraulic Reservoir Assembly
Figure 3-33. Removal or installation of hydraulic assembly.
Figure 3-34. Removal, servicing or installation of reservoir screen assembly.
Figure 3-35. Hydraulic reservoir assembly -exploded view.
Figure 3-36. Removal or installation of directional control valve.
Figure 3-37. Directional control valve assembly exploded view.
Section VII. FRONT MOUNTING BRACKETS AND MOLDBOARD
Figure 3-38. Removal or installation of moldboard assembly (sheet 1 of 4).
Figure 3-38. Removal or installation of moldboard assembly (sheet 2 of 4).
Figure 3-38. Removal or installation of moldboard assembly (sheet 3 of 4).
Figure 3-38. Removal or installation of moldboard assembly (sheet 4 of 4).
Figure 3-42. Removal or installation of moldboard cutting edge.
Figure 3-43. Removal or installation of emergency lifting cables.
Figure 3-44. Removal or installation of moldboard carrying hooks and shafts (sheet 1 of 2).
Figure 3-45. Removal or installation of moldboard carrying hooks and shafts (sheet 2 of 2).
Section VIII. CONTROL ASSEMBLY
Figure 3-46. Removal or installation of directional control valve linkage (1 of 2).
Figure 3-47. Removal or installation of directional control valve linkage (sheet 2 of 2).
Figure 3-48. Removal or installation of control box assembly (sheet 1 of 3).
Figure 3-49. Removal or installation of control box assembly (sheet 2 of 3).
Section IX. ELECTROMAGNETIC CLUTCH ELECTRICAL SYSTEM
Figure 3-51. Removal or installation of electro-magnetic clutch electrical system sheet (1 of 3).
Figure 3-52. Removal or installation of electro-magnetic clutch electrical system (sheet 2 of 3).
Figure 3-53. Removal or installation of electro-magnetic clutch electrical system (sheet 3 of 3).
Figure 3-54. Replacement of cable connectors.
Figure 3-55. Replacement of cable female plugs.
Figure 3-56. Replacement of cable male plugs and female receptacles.
Figure 3-57. Removal or installation of right-angle drive power take-off plugs, fittings, and gaskets.
CHAPTER 4 DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE
Section IV. TROUBLESHOOTING - TM-9-2590-213-150097
Detail Procedure.
Table 4-2. Troubleshooting Moldboard Assembly
Section V. General Maintenance Instructions - TM-9-2590-213-150100
Inspection and Repair.
Inspection and Replacement of Cushioning Material
Section VI. HEADLIGHT ADAPTER ASSEMBLY
Figure 4-2. Disassembly or assembly of headlight adapter assembly.
Section VII. MOLDBOARD CYLINDER AND RAM
Figure 4-3. Disassembly or assembly of moldboard cylinder and ram.
able 4-8. Repair and Rebuild Standards for Moldboard Cylinder and Ram
Section VIII. POWER TAKE-OFF ASSEMBLY
Hydraulic Pump Assembly.
Figure 4-5. Removal or installation of hydraulic pump and drive assembly (sheet 1 of 3).
Figure 4-6. Removal or installation of hydraulic pump and drive assembly (sheet 2 of 3).
Figure 4-7. Removal or installation of hydraulic pump and drive assembly (sheet 3 of 3).
Figure 4-8. Disassembly or assembly of hydraulic pump and drive assembly.
Table 4-9. Repair and Rebuild Standards for Hydraulic Pump Assembly
Figure 4-9. Disassembly or assembly of hydraulic pump assembly.
Right-Angle Drive .
Figure 4-10. Disassembly or assembly of right-angle drive power takeoff.
Figure 4-11. Right-angle drive power take-off- cutaway view.
Table 4-10. Repair and Rebuild Standards for Right-Angle Drive Power Take-off
Electromagnetic Clutch.
Replacement of Right-Angle Drive Sprocket. - TM-9-2590-213-150121
Figure 4-14. Adjustment of magnetic clutch.
Table 4-11. Repair and Rebuild Standards for Electromagnetic Clutch
Replacement of Right-Angle Drive Sprocket. - TM-9-2590-213-150124
chapter 5 SHIPMENT AND LIMITED STORAGE AND DEMOLITION TO PREVENT ENEMY USE
Loading.
Section II. DEMOLITION OF MATERIEL TO PREVENT ENEMY USE - TM-9-2590-213-150127
Destruction by Demolition
APPENDIX A REFERENCES - TM-9-2590-213-150129
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-2590-213-150130
Symbols.
MAINTENANCE ALLOCATION CHART - TM-9-2590-213-150132
APPENDIX C BASIC ISSUE ITEMS LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED LIST
Section II. BASIC ISSUE ITEMS LIST - TM-9-2590-213-150134
Section III. ITEMS TROOP INSTALLED OR AUTHORIZED LIST - TM-9-2590-213-150135
APPENDIX D REPAIR PARTS LIST AND SPECIAL TOOLS
Explanation of Columns. - TM-9-2590-213-150137
Explanation of Columns - CONT
How to Locate Repair Parts. - TM-9-2590-213-150139
SECTION II. PRESCRIBED LOAD ALLOWANCE
Section III. REPAIR PARTS LIST
0607- ELECTROMAGNETIC CLUTCH ELECTRICAL SYSTEM
0613 - LEAD ASSEMBLY 10951611
0616 - LEAD ASSEMBLY 10951612
0613 - ELECTROMAGNETIC CLUTCH ELECTRICAL SYSTEM
GROUP-20- HOIST, WINCH,
2002 - CONTROL BOX ASSEMBLY--Continued
2004- POWER TAKE-OFF ASSEMBLY
2004 - POWER TAKE-OFF ASSEMBLY AND MOUNTING BRACKETS - Continued - TM-9-2590-213-150149
2004 - POWER TAKE-OFF ASSEMBLY AND MOUNTING BRACKETS - Continued - TM-9-2590-213-150150
2004- RIGHT ANGLE DRIVE
2004 - CLUTCH ASSEMBLY POWER TAKE-OFF
2006- CYLINDER ARMOR GUARDS RIGHT AND LEFT
2006 - HYDRAULIC SYSTEM ARMOR GUARDS-Continued - TM-9-2590-213-150154
2006 - HYDRAULIC SYSTEM ARMOR GUARDS-Continued - TM-9-2590-213-150155
2006- HYDRAULIC HOSES, L INES, TUBES, FITTINGS AND VALVES
2006 - HYDRAULIC HOSES, LINES, TUBES, FITTINGS AND VALVES-Continued - TM-9-2590-213-150157
2006 - HYDRAULIC HOSES, LINES, TUBES, FITTINGS AND VALVES-Continued - TM-9-2590-213-150158
2006 - HYDRAULIC HOSES, LINES, TUBES, FITTINGS AND VALVES-Continued - TM-9-2590-213-150159
2006 - HYDRAULIC CYLINDER AND RAM ASSEMBLY
2006 - HYDRAULIC CYLINDER AND RAM ASSEMBLY--Continued
2006- HYDRAULIC RESERVOIR ASSEMBLY
2006- DIRECTIONAL CONTROL VALVE
2006 - DIRECTIONAL CONTROL VALVE -Continued
2006 - MOLDBOARD TILT ARMS, AND RELATED ITEMS - TM-9-2590-213-150165
2006- PUSH BEAMS AND RELATED ITEMS
2006 - MOUNTING BRACKETS
2006 - MOLDBOARD CARRYING HOOKS AND CONTROL. HANDLE
GROUP 22 - BODY CHASSIS OR HULL, AND ACCESSORY ITEMS
Figure D-2. Lead assembly 10961610 - exploded view.
Figure D-4. Headlight adapter assembly - exploded view.
Figure D-5. Lead assembly 10951611 - exploded view.
Figure D-6. Load assembly 10951612 - exploded view.
Figure D-7. Headlight assembly - exploded view.
Figure D-8. Control linkage - exploded view.
Figure D-9. Control box assembly - exploded view.
Figure D-10. Electro-magnetic clutch electrical system - exploded view.
Figure D-11. Power take-off assembly, mounting brackets, sprocket assembly and related parts-partial exploded view.
Figure D-12. Power take-off assembly and mounting bracket-partial exploded view.
Figure D-13. Right-angle drive-exploded view.
Figure D-14. Clutch assembly power take-off-exploded view.
Figure D-16. Cylinder armor guards right and left-exploded view.
Figure D-17. Hydraulic system armor guards (sheet 1 of 5 )-partial exploded view.
Figure D-18. Hydraulic system armor guards (sheet 2 of 5)-partial exploded view.
Figure D-20. Hydraulic system armor guards (sheet 4 of 5)-partial exploded view.
Figure D-21. Hydraulic system armor guards (sheet 5 of 5)-partial exploded view.
Figure D-22. Hydraulic hoses, lines, tubes, fittings, and valves (sheet 1 of 2)-partial exploded view.
Figure D-23. Hydraulic hoses, lines, tubes, fittings, and valves (sheet 2 of 2)-partial exploded view.
Figure D-24. Hydraulic reservoir drain trough assembly.
Figure D-25. Hydraulic cylinder and ram assembly -- exploded view.
Figure D-26. Hydraulic reservoir assembly-exploded view.
Figure D-27. Directional control valve-exploded view.
Figure D-28. Moldboard tilt arm, and related items-exploded view.
Figure D-29. Push beams and related items-exploded view.
Figure D-31. Moldboard carrying hooks and control handle-exploded view.
SECTION V. INDEXES FEDERAL STOCK NUMBER TO PART NUMBER INDEX
E-51. INDEXES (PECULIAR TO EARLY MODEL BULLDOZER). FEDERAL STOCK NUMBER TO PART NUMBER INDEX
E-51. INDEXES (PECULIAR TO EARLY MODEL BULLDOZER). FEDERAL STOCK NUMBER TO PART NUMBER INDEX (Continued)
PART NUMBER TO FEDERAL STOCK NUMBER INDEX
PART NUMBER TO FEDERAL STOCK NUMBER INDEX (Continued) - TM-9-2590-213-150200
PART NUMBER TO FEDERAL STOCK NUMBER INDEX (Continued) - TM-9-2590-213-150201
PART NUMBER TO FEDERAL STOCK NUMBER INDEX (Continued) - TM-9-2590-213-150202
PART NUMBER TO FEDERAL STOCK NUMBER INDEX (Continued) - TM-9-2590-213-150203
APPENDIX E - TM-9-2590-213-150204
Figure E-1. Clutch control assembly.
Section IV. OPERATION
Figure E-2. Preliminary operating procedures.
Figure E-3. Operating bulldozer in hold position.
Figure E-4. Operating bulldozer in float postion.
Figure E-5. Removing bulldozer from operation.
Table E-1. Special Tools and Equipment - Organizational Maintenance
Table E-3. Qualification Procedure
Figure E-7. Troubleshooting (Sheet 1 of 4).
Figure E-7. Troubleshooting (Sheet 2 of 4).
Figure E-7. Troubleshooting (Sheet 3 of 4).
Figure E-7. Troubleshooting (Sheet 4 of 4).
Adjustment - TM-9-2590-213-150217
Figure E-11. Removal or installation of headlight assemblies.
Figure E-12. Removal installation of hydraulic pump and power take-off group (sheet 1 of 2).
Figure E-13. Removal or installation of hydraulic pump and power take-off group (sheet 2 of 2).
Figure E-14. Removal or installation of hydraulic clutch support and yoke assembly.
Figure E-15. Removal or installation of clutch control assembly.
Figure E-16. Clutch adjustment.
Section VI. DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE
Table E-7. Repair and Rebuild Standards for Clutch Assembly and Related Components
Section VII. REPAIR PART LIST AND SPECIAL TOOLS
15-Day Organizational Maintenance Allowance
E-49. REPAIR PARTS LIST (PECULIAR TO EARLY MODEL BULLDOZER)
2006 - HYDRAULIC SYSTEM ARMOR GUARDS
2006 - HYDRAULIC HOSES, LINES, TUBES, FITTINGS AND VALVES
2006- HYDRAULIC CYLINDER AND RAM ASSEMBLY
2006 - HYDRAULIC RESERVOIR ASSEMBLY
2006 - MOLDBOARD TILT ARMS, AND RELATED ITEMS - TM-9-2590-213-150233
2006 - CLUTCH CONTROL AND RELATED PARTS
2006 - CLUTCH CONTROL AND RELATED PARTS -Continued
2006 - HYDRAULIC PUMP AND MOUNT ASSEMBLY, SPROCKET ASSEMBLY AND RELATED PARTS
2006 - HYDRAULIC PUMP AND MOUNT ASSEMBLY, SPROCKET ASSEMBLY AND RELATED PARTS - CONT
2006 - CLUTCH ASSEMBLY
2006 - CLUTCH ASSEMBLY -Continued - TM-9-2590-213-150239
2006 - CLUTCH ASSEMBLY -Continued - TM-9-2590-213-150240
Figure E-18. Clutch control and related parts - exploded view (sheet 1 of 2).
Figure E-19. Clutch control and reIated parts - exploded view (sheet 2 of 2).
Figure E-20. Hydraulic pump and mount assembly, sprocket assembly and related parts - partial exploded view.
Figure E-21. . Hydraulic pump and mount assembly - partially exploded view
Federal Stock Number to Part Number Index
Federal Stock Number to Part Number Index - CONT - TM-9-2590-213-150246
Federal Stock Number to Part Number Index - CONT - TM-9-2590-213-150247
Federal Stock Number to Part Number Index - CONT - TM-9-2590-213-150248
TM-9-2590-213-15 Bulldozer Earth Moving: Tank Mounting M8A3 (2590-944-4903) Manual
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