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ALIGNMENT
PREPARATION FOR USE - TM-9-3405-215-14-P0008
MACHINE DIMENSIONS
FIG. 4. CONTROLS AND FEATURES, FRONT VIEW
FIG. 5. CONTROLS AND FEATURES, REAR VIEW.
USING THE JOB SELECTOR
INSERT-TYPE SAW GUIDE ADJUSTMENT
BAND TRACKING
MANUAL CONTOUR SAWING
FIG. 15. STARTING HOLE FOR SHARP CONTOUR
LUBRICATION - TM-9-3405-215-14-P0017
LUBRICATION DIAGRAM
LUBRICATION CHART - TM-9-3405-215-14-P0019
FIG. 17. UPPER WHEEL REMOVED TO SHOW HEAD ASSEMBLY DETAIL
MACHINE WILL NOT START
FIG. 21. VARIABLE WEIGHT POWER FEED FEATURES
DISK CUTTING
SPIRAL SAW BAND GUIDES
FIG. 28. 90 SAW SAND GUIDE BRACKETS.
FIG. 32. UNIVERSAL CALIBRATED WORK FIXTURE.
FIG. 34. DRIP COOLANT APPLICATOR FEATURES.
FIG. 37. HEAVY WORK CLAMPS.
FIG. 41. SECONDARY TABLE.
BAND FILING
BAND POLISHING
FIG. 50. BAND POLISHING OPERATION.
INDEX NO. A-2
FINAL ASSEMBLY - TM-9-3405-215-14-P0034
FINAL ASSEMBLY - TM-9-3405-215-14-P0035
TO REPLACE COMPLETE UNIT ORDER #400895
AIR COMPRESSOR - TM-9-3405-215-14-P0037
AIR PUMP ASSEMBLY - TM-9-3405-215-14-P0038
AIR PUMP ASSEMBLY - TM-9-3405-215-14-P0039
SMALL PARTS FILING ASSEMBLY - TM-9-3405-215-14-P0040
BAND FILING & POLISHING ASSEMBLIES
SAW LUBRICATOR ATTACHMENTS
DESCRIPTION - TM-9-3405-215-14-P0043
AIR COMPRESSOR & MIST COOLANT ATTACHMENT
DESCRIPTION - TM-9-3405-215-14-P0045
STANDARD CUT-OFF & MITERING ATTACHMENT
DESCRIPTION - TM-9-3405-215-14-P0047
DISC CUTTER ASSEMBLY - TM-9-3405-215-14-P0048
DESCRIPTION - TM-9-3405-215-14-P0049
DRIVE ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0051
ELECTRICAL ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0053
EXTRA WORK HEIGHT ASSEMBLIES
DESCRIPTION - TM-9-3405-215-14-P0055
AUXILIARY POST ASSEMBLY (EXTRA WORK HEIGHT)
DESCRIPTION - TM-9-3405-215-14-P0057
POST ELEVATING SUB-ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0059
HEAD ASSEMBLY - TM-9-3405-215-14-P0060
DESCRIPTION - TM-9-3405-215-14-P0061
HEAVY WORK SLIDES - TM-9-3405-215-14-P0062
DESCRIPTION - TM-9-3405-215-14-P0063
JOB SELECTOR ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0065
LAMP & MAGNIFIER - TM-9-3405-215-14-P0066
DESCRIPTION - TM-9-3405-215-14-P0067
HEAVY PARALLEL WORK CLAMP
DESCRIPTION - TM-9-3405-215-14-P0069
POST ELEVATING MECHANISM
DESCRIPTION - TM-9-3405-215-14-P0071
ALIGNMENT GAGE ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0073
RIP FENCE ASSEMBLY - TM-9-3405-215-14-P0074
DESCRIPTION - TM-9-3405-215-14-P0075
SAW GUIDE SELECTION - TM-9-3405-215-14-P0076
SAW GUIDE SELECTION - TM-9-3405-215-14-P0077
PRECISION GUIDES
DESCRIPTION - TM-9-3405-215-14-P0079
TYPE I ROLLER & SPINDLE ASSEBLY
DESCRIPTION - TM-9-3405-215-14-P0081
SCREW FEED ASSEMBLY - TM-9-3405-215-14-P0082
DESCRIPTION - TM-9-3405-215-14-P0083
TABLE AND TRUNNION ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0085
SLIDING TABLE ASSEMBLY (AIR FEED)
DESCRIPTION - TM-9-3405-215-14-P0087
SLIDING TABLE ASS Y AIR FEED
DESCRIPTION - TM-9-3405-215-14-P0089
TABLE CYLINDER DETAL
DESCRIPTION - TM-9-3405-215-14-P0091
SECONDARY TABLE ASSEMBLY
TRANSMISSION ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0094
UNIVERSAL CAL. WORK FIXTURE
DESCRIPTION - TM-9-3405-215-14-P0096
UNIVERSAL VISE ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0098
WEIGHT FEED ASSEMBLY - TM-9-3405-215-14-P0099
DESCRIPTION - TM-9-3405-215-14-P0100
WEIGTH FEED ASSEMBLY (continued)
DESCRIPTION - TM-9-3405-215-14-P0102
WEIGHT FEED SUB-ASSEMBLIES
DESCRIPTION - TM-9-3405-215-14-P0104
THIRD WHEEL ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0106
CONTOUR FEED WORK HOLDING FIXTURE
DESCRIPTION - TM-9-3405-215-14-P0108
WORK JAW
DESCRIPTION - TM-9-3405-215-14-P0110
SUPPLY CABINET ASS'Y.
Model DBW-15
CHAPTER 1 INSTALLATION - TM-9-3405-215-14-P0113
CHAPTER 2 OPERATING FEATURES - TM-9-3405-215-14-P0114
Model DBW - 15 Welder controls and features, front view.
Side View of the welder, showing features and controls.
CHAPTER 3 OPERATION - TM-9-3405-215-14-P0117
PREPARING THE WELDER
SAW BLADE ALIGNMENT BEFORE WELDING - TM-9-3405-215-14-P0119
STEP TO ONE SIDE TO AVOID WELDING SPARKS.
INSPECTION OF THE WELD - TM-9-3405-215-14-P0121
GRINDING THE WELDED BAND - TM-9-3405-215-14-P0122
ANNEALING THE WELDED BAND - TM-9-3405-215-14-P0123
CHAPTER 4 MAINTENANCE - TM-9-3405-215-14-P0124
Maintenance and adjustment locations. - TM-9-3405-215-14-P0125
JAW ALIGNMENT - TM-9-3405-215-14-P0126
CHAPTER 5 TROUBLE SHOOTING
INCOMPLETE WELD
CHAPTER 6 ACCESSORIES - TM-9-3405-215-14-P0129
The Blade Shear Assembly. - TM-9-3405-215-14-P0130
REPLACEMENT PARTS
DBW - 15 BUTTWELDER ASSEMBLY - TM-9-3405-215-14-P0132
DESCRIPTION - TM-9-3405-215-14-P0133
SECTION A-A
DESCRIPTION - TM-9-3405-215-14-P0135
DBW - 15 BUTTWELDER ASSEMBLY - TM-9-3405-215-14-P0136
DESCRIPTION - TM-9-3405-215-14-P0137
SECTION B-B
DESCRIPTION - TM-9-3405-215-14-P0139
FIG. 1 GUARD SUB-ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0141
BLADE SHEAR ASSEMBLY
DESCRIPTION - TM-9-3405-215-14-P0143
ETCHING PENCIL ASSEMBLY - TM-9-3405-215-14-P0144
DESCRIPTION - TM-9-3405-215-14-P0145
ELECTRICAL SCHEMATICS FOR ALL DBW 15 BUTTWELDERS
ELECTRICAL SCHEMATICS FOR ALL DBW 15 BUTTWELDERS - (CONT)
ENGINEERING ADJUSTMENT SUMMARY MODEL DBW-15 - TM-9-3405-215-14-P0148
FIG. 1 - TM-9-3405-215-14-P0149
FIG. 2 - TM-9-3405-215-14-P0150
FIG. 3 - TM-9-3405-215-14-P0151
FIG. 4 - TM-9-3405-215-14-P0152
FINAL JAW GAP - TM-9-3405-215-14-P0153
WELD UPSET FORCE :
WELD LEVER DRAG SPRING - TM-9-3405-215-14-P0155
FIG. 5 - TM-9-3405-215-14-P0156
WELD LEVER must be calibrated in the following manner:
FINAL JAW ALIGNMENT - TM-9-3405-215-14-P0158
TM-9-3405-215-14-P Saw Band Metal Cutting Model 3613-20 NSN 3405-00-351-9704 Manual