Instructions - TM-9-3431-254-14-P0009
CONTROLS, INSTRUMENTS AND OUTLETS
AUXILIARY POWER OUTLETS
FIGURE 2 Welding Terminals
SPECIFICATIONS - TM-9-3431-254-14-P0013
INITIAL PREPARATION FOR USE
GROUNDING - TM-9-3431-254-14-P0015
TABLE 3 Suggested Copper Welding Lead Size Guide
PRESTARTING INSTRUCTIONS
MICRO-WIRE WELDING
RANGE SWITCH MAINTENANCE
OPERATION IN SALTWATER AREAS - TM-9-3431-254-14-P0020
LUBRICATION - TM-9-3431-254-14-P0021
FIGURE 7 Exciter/Auxiliary Brushes
FIGURE 8 Range Switch Dismantling
TROUBLESHOOTING - TM-9-3431-254-14-P0024
TROUBLESHOOTING - CONT
CONTROL BOX MALFUNCTION TROUBLESHOOT
SOLID STATE ELECTRONIC CONTROL MODULE EXCHANGE SERVICE POLICY
APPENDIX A
FIGURE A-1 CC/CV Welding Machine
ITEM PART - TM-9-3431-254-14-P0030
FIGURE A-2 CONTROL PANEL GROUP
ITEM PART - TM-9-3431-254-14-P0032
ITEM PART - (CONT) - TM-9-3431-254-14-P0033
FIGURE A-3 Generator Group
ITEM PART - TM-9-3431-254-14-P0035
FIGURE A-4 Frame and Engine Group
ITEM PART - TM-9-3431-254-14-P0037
ITEM PART - (CONT) - TM-9-3431-254-14-P0038
ITEM PART - (CONT) - TM-9-3431-254-14-P0039
FIGURE A-5 Selector Switch, Contactor, Ballast Resister, FuelLine Group
NOMENCLATURE - TM-9-3431-254-14-P0041
LINE-FUEL, ASSEMBLY
MANUFACTURER'S CODES
MANUFACTURER'S CODES -CONT. - TM-9-3431-254-14-P0044
MANUFACTURER'S CODES -CONT. - TM-9-3431-254-14-P0045
NUMERICAL INDEX
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0047
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0048
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0049
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0050
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0051
DIAGRAMS
FIGURE A-6 DIAGRAM, SCHEMATIC
FIGURE A-7. DIAGRAM, CONN, GEN.
FIGURE A-8. DIAGRAM, ENGINE
FIGURE A-9. LAYOUT, DIM
APPENDIX B BOOK OF INSTRUCTIONS
APPENDIX B BOOK OF INSTRUCTIONS -CONT.
SAFETY PRECAUTIONS - TM-9-3431-254-14-P0059
SAFETY PRECAUTIONS - TM-9-3431-254-14-P0060
IMAGE - TM-9-3431-254-14-P0061
SECTIONAL VIEWS OF ENGINE
IMAGE - TM-9-3431-254-14-P0063
LUBRICATION SYSTEM
SERVICE CLASSIFICATION OF OIL
WARM-UP PERIOD - TM-9-3431-254-14-P0066
LOW PRESSURE SYSTEM
GASOLINE STRAINER
FIGURE B-12. PRESTOLITE DISTRIBUTOR
Fig. B-13 DELCO-REMY DISTRIBUTOR MOUNTING
ELECTRICAL WIRING CIRCUITS
RESTORING COMPRESSION
ROCKET ARM COVERS
CLUTCH AND REDUCTION UNITS - TM-9-3431-254-14-P0074
HIGH TEMPERATURE SAFETY SWITCH
FUEL MIXTURE
ENGINE OVERHEATS
INSTRUCTIONS FOR PROTECTING ENGINES
TESTING REBUILT ENGINE
FLYWHEEL SHROUD
MANIFOLD AND CARBURETOR
GEAR TRAIN
CYLINDER HEAD - TM-9-3431-254-14-P0083
CYLINDER, PISTON and CONNECTING ROD
VALVES - TM-9-3431-254-14-P0085
VALVE SEAT INSERTS
OIL PRESSURE RELIEF VALVE
OIL PRESSURE REDUCING VALVE
FIG. B-62. BEARING HANGER CLEARANCE
REPAIR PARTS LIST - TM-9-3431-254-14-P0090
FIG. B-63. CRANKSHAFT,PISTON AND CONNECTING ROD GROUPS
FIG. B-64. CYLINDER AND HEAD GROUP
FIG. B-66. CRANKCASE AND OIL PAN GROUP
FIG. B-67. CARBURETOR AND MANIFOLD GROUP
FIG. B-69. IDLER GEAR, BEARING RETAINER AND OIL COLLET GROUP
FIG. B-70. OIL LINES PRESSURE VALVE RELIEF VALVE AND OIL FILTER
FIG. B-71. CAMSHAFT AND FUEL PUMP MOUNTING GROUP
FIG. B-74. FLYWHEEL AND AIR SHROUDING GROUP
FIG. B-77. GENERATOR AND REGULATOR MOUNTING GROUP
FIG. B-78. CONTROL PANEL GROUP
PARTS LIST - TM-9-3431-254-14-P0101
INTERCHANGEABLE PARTS
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0104
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0105
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0106
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0107
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0108
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0109
FIG. B-83. FUEL STRAINER ASSEMBLIES
FIG. B-85. TT-90 VARIABLE SPEED GOVERNOR CONTROL ASSEMBLY
FIG. B-86. No. WC-328-A POWER TAKE-OFF ASSEMBLY
FIG. B-87.WW-165 DRIVE HUB AND HOUSING ASSEMBLY
FIG. B-88.CLUTCH REDUCTION UNIT ASSEMBLIES
CLUTCH REDUCTION UNIT ASSEMBLLIES
FIG. B-89. CLUTCH REDUCTION UNIT ASSEMBLY
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY - TM-9-3431-254-14-P0117
FIG. B-90.YA -42 ( 12 VOLTS ) STARTING MOTOR
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY -CONT. - TM-9-3431-254-14-P0119
FIG. B-92. 12 VOLT-17 Amp GENERATOR
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY -CONT. - TM-9-3431-254-14-P0121
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY -CONT. - TM-9-3431-254-14-P0122
FIG.B-95 YF- 25-S1 DISTRIBUTOR ( obsolete)
FIG. B-96. YF-10C-S1 DISTRIBUTOR
FIG. B-97.12 Volt-17 Amp CURRENT-VOLTAGE REGULATOR
FIG. B-98. YB 69 ALTERNATOR MOUNTING
OPERATION and SERVICE
Fig. B-102. CHOKE SYSTEM
FIG. B-103. CARBURETOR PRTS LIST
Model 87A8 ZENITH CARBURETOR
FIG. B-104. WIRING DIAGRAM
SERVICE INSTRUCTIONS
SERVICE PROCEDURE
FIG. B-107. MAGNETO PARTS LIST
MODEL 87A8 CARBURETOR
TM-9-3431-254-14-P Welding Machine Model GCC-300W (3431-01-032-6289) Manual
CONTROLS, INSTRUMENTS AND OUTLETS
AUXILIARY POWER OUTLETS
FIGURE 2 Welding Terminals
SPECIFICATIONS - TM-9-3431-254-14-P0013
INITIAL PREPARATION FOR USE
GROUNDING - TM-9-3431-254-14-P0015
TABLE 3 Suggested Copper Welding Lead Size Guide
PRESTARTING INSTRUCTIONS
MICRO-WIRE WELDING
RANGE SWITCH MAINTENANCE
OPERATION IN SALTWATER AREAS - TM-9-3431-254-14-P0020
LUBRICATION - TM-9-3431-254-14-P0021
FIGURE 7 Exciter/Auxiliary Brushes
FIGURE 8 Range Switch Dismantling
TROUBLESHOOTING - TM-9-3431-254-14-P0024
TROUBLESHOOTING - CONT
CONTROL BOX MALFUNCTION TROUBLESHOOT
SOLID STATE ELECTRONIC CONTROL MODULE EXCHANGE SERVICE POLICY
APPENDIX A
FIGURE A-1 CC/CV Welding Machine
ITEM PART - TM-9-3431-254-14-P0030
FIGURE A-2 CONTROL PANEL GROUP
ITEM PART - TM-9-3431-254-14-P0032
ITEM PART - (CONT) - TM-9-3431-254-14-P0033
FIGURE A-3 Generator Group
ITEM PART - TM-9-3431-254-14-P0035
FIGURE A-4 Frame and Engine Group
ITEM PART - TM-9-3431-254-14-P0037
ITEM PART - (CONT) - TM-9-3431-254-14-P0038
ITEM PART - (CONT) - TM-9-3431-254-14-P0039
FIGURE A-5 Selector Switch, Contactor, Ballast Resister, FuelLine Group
NOMENCLATURE - TM-9-3431-254-14-P0041
LINE-FUEL, ASSEMBLY
MANUFACTURER'S CODES
MANUFACTURER'S CODES -CONT. - TM-9-3431-254-14-P0044
MANUFACTURER'S CODES -CONT. - TM-9-3431-254-14-P0045
NUMERICAL INDEX
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0047
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0048
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0049
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0050
NUMERICAL INDEX (CONTINUED) - TM-9-3431-254-14-P0051
DIAGRAMS
FIGURE A-6 DIAGRAM, SCHEMATIC
FIGURE A-7. DIAGRAM, CONN, GEN.
FIGURE A-8. DIAGRAM, ENGINE
FIGURE A-9. LAYOUT, DIM
APPENDIX B BOOK OF INSTRUCTIONS
APPENDIX B BOOK OF INSTRUCTIONS -CONT.
SAFETY PRECAUTIONS - TM-9-3431-254-14-P0059
SAFETY PRECAUTIONS - TM-9-3431-254-14-P0060
IMAGE - TM-9-3431-254-14-P0061
SECTIONAL VIEWS OF ENGINE
IMAGE - TM-9-3431-254-14-P0063
LUBRICATION SYSTEM
SERVICE CLASSIFICATION OF OIL
WARM-UP PERIOD - TM-9-3431-254-14-P0066
LOW PRESSURE SYSTEM
GASOLINE STRAINER
FIGURE B-12. PRESTOLITE DISTRIBUTOR
Fig. B-13 DELCO-REMY DISTRIBUTOR MOUNTING
ELECTRICAL WIRING CIRCUITS
RESTORING COMPRESSION
ROCKET ARM COVERS
CLUTCH AND REDUCTION UNITS - TM-9-3431-254-14-P0074
HIGH TEMPERATURE SAFETY SWITCH
FUEL MIXTURE
ENGINE OVERHEATS
INSTRUCTIONS FOR PROTECTING ENGINES
TESTING REBUILT ENGINE
FLYWHEEL SHROUD
MANIFOLD AND CARBURETOR
GEAR TRAIN
CYLINDER HEAD - TM-9-3431-254-14-P0083
CYLINDER, PISTON and CONNECTING ROD
VALVES - TM-9-3431-254-14-P0085
VALVE SEAT INSERTS
OIL PRESSURE RELIEF VALVE
OIL PRESSURE REDUCING VALVE
FIG. B-62. BEARING HANGER CLEARANCE
REPAIR PARTS LIST - TM-9-3431-254-14-P0090
FIG. B-63. CRANKSHAFT,PISTON AND CONNECTING ROD GROUPS
FIG. B-64. CYLINDER AND HEAD GROUP
FIG. B-66. CRANKCASE AND OIL PAN GROUP
FIG. B-67. CARBURETOR AND MANIFOLD GROUP
FIG. B-69. IDLER GEAR, BEARING RETAINER AND OIL COLLET GROUP
FIG. B-70. OIL LINES PRESSURE VALVE RELIEF VALVE AND OIL FILTER
FIG. B-71. CAMSHAFT AND FUEL PUMP MOUNTING GROUP
FIG. B-74. FLYWHEEL AND AIR SHROUDING GROUP
FIG. B-77. GENERATOR AND REGULATOR MOUNTING GROUP
FIG. B-78. CONTROL PANEL GROUP
PARTS LIST - TM-9-3431-254-14-P0101
INTERCHANGEABLE PARTS
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0104
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0105
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0106
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0107
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0108
INTERCHANGEABLE PARTS for Models V-465D and V-460D, V-461D -CONT. - TM-9-3431-254-14-P0109
FIG. B-83. FUEL STRAINER ASSEMBLIES
FIG. B-85. TT-90 VARIABLE SPEED GOVERNOR CONTROL ASSEMBLY
FIG. B-86. No. WC-328-A POWER TAKE-OFF ASSEMBLY
FIG. B-87.WW-165 DRIVE HUB AND HOUSING ASSEMBLY
FIG. B-88.CLUTCH REDUCTION UNIT ASSEMBLIES
CLUTCH REDUCTION UNIT ASSEMBLLIES
FIG. B-89. CLUTCH REDUCTION UNIT ASSEMBLY
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY - TM-9-3431-254-14-P0117
FIG. B-90.YA -42 ( 12 VOLTS ) STARTING MOTOR
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY -CONT. - TM-9-3431-254-14-P0119
FIG. B-92. 12 VOLT-17 Amp GENERATOR
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY -CONT. - TM-9-3431-254-14-P0121
TWIN DISC CLUTCH REDUCTION UNIT ASSEMBLY -CONT. - TM-9-3431-254-14-P0122
FIG.B-95 YF- 25-S1 DISTRIBUTOR ( obsolete)
FIG. B-96. YF-10C-S1 DISTRIBUTOR
FIG. B-97.12 Volt-17 Amp CURRENT-VOLTAGE REGULATOR
FIG. B-98. YB 69 ALTERNATOR MOUNTING
OPERATION and SERVICE
Fig. B-102. CHOKE SYSTEM
FIG. B-103. CARBURETOR PRTS LIST
Model 87A8 ZENITH CARBURETOR
FIG. B-104. WIRING DIAGRAM
SERVICE INSTRUCTIONS
SERVICE PROCEDURE
FIG. B-107. MAGNETO PARTS LIST
MODEL 87A8 CARBURETOR
TM-9-3431-254-14-P Welding Machine Model GCC-300W (3431-01-032-6289) Manual
