TM-9-4110-256-14 Refrigeration Unit Mechanical 10K BTU Electric Model F10000RE (4110-01-389-9182) Manual

Figure 1-0. Refrigeration Unit - TM-9-4110-256-140015
CHAPTER 1 INTRODUCTION - TM-9-4110-256-140016
OFFICIAL NOMENCLATURE, NAMES AND DESIGNATIONS.
SECTION II EQUIPMENT DESCRIPTION - TM-9-4110-256-140018
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. - TM-9-4110-256-140019
Figure 1-1. Major Components - TM-9-4110-256-140020
EQUIPMENT DATA. - TM-9-4110-256-140021
Figure 1-2. Electrical System - TM-9-4110-256-140022
Figure 1-3. Electrical Schematic - TM-9-4110-256-140023
Figure 1-4. Electrical Wiring Diagram - TM-9-4110-256-140024
REFRIGERATION SYSTEM. - TM-9-4110-256-140025
Figure 1-5. Refrigeration System - TM-9-4110-256-140026
Figure 1-6. Refrigeration Schematic - TM-9-4110-256-140027
AIR HANDLING SYSTEM. - TM-9-4110-256-140028
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4110-256-140029
OPERATING CONTROLS AND INDICATORS. - TM-9-4110-256-140030
Figure 2-1. Operating Conditions and Indicators
FAULT CONTROLS AND INDICATORS. - TM-9-4110-256-140032
Figure 2-2. Fault Controls and Indicators - TM-9-4110-256-140033
SECTION II PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4110-256-140034
Figure 2-3. Operator PMCS Routing Diagram
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140037
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140038
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140039
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140040
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140041
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140042
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140043
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140044
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140045
Table 2-1. Preventive Maintenance Checks and Services for Model F1000RE - CONT - TM-9-4110-256-140046
SECTION III OPERATION UNDER USUAL CONDITIONS - TM-9-4110-256-140047
Figure 2-4. Operator Controls and Indicators
OPERATOR CHECKS. - TM-9-4110-256-140049
Figure 2-5. Decals and Instruction Plates (Sheet 1 of 2) - TM-9-4110-256-140050
Figure 2-5. Decals and Instruction Plates (Sheet 2 of 2) - TM-9-4110-256-140051
SECTION IV OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4110-256-140052
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-9-4110-256-140053
SECTION II TROUBLESHOOTING PROCEDURES - TM-9-4110-256-140054
TROUBLESHOOTING. - TM-9-4110-256-140055
TROUBLESHOOTING. - CONT - TM-9-4110-256-140056
SECTION III OPERATOR'S MAINTENANCE PROCEDURES - TM-9-4110-256-140057
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4110-256-140059
SERVICE UPON RECEIPT OF MATERIAL. - TM-9-4110-256-140060
SERVICE UPON RECEIPT OF MATERIAL. - TM-9-4110-256-140061
Power Connection - TM-9-4110-256-140062
Figure 4-3. Input Power Connection - TM-9-4110-256-140063
PRELIMINARY SERVICING OF EQUIPMENT. - TM-9-4110-256-140064
PRELIMINARY ADJUSTMENT OF EQUIPMENT. - TM-9-4110-256-140065
Figure 4-6. Repeat Cycle Timer Adjustment
SECTION III UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4110-256-140067
Figure 4-7. Lubrication - TM-9-4110-256-140068
Special Information Paragraphs. - TM-9-4110-256-140069
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140070
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140071
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140072
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140073
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140074
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140075
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140076
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140077
Table 4-1. Preventive Maintenance Checks and Services for Model F10000RE - TM-9-4110-256-140078
SECTION IV TROUBLESHOOTING INSTRUCTIONS
TROUBLESHOOTING. - TM-9-4110-256-140080
TROUBLESHOOTING. - CONT - TM-9-4110-256-140081
TROUBLESHOOTING. - Continued - TM-9-4110-256-140082
SECTION V UNIT MAINTENANCE INSTRUCTIONS - TM-9-4110-256-140083
CONDENSER SIDE DOORS AND BARREL BOLTS REPLACEMENT.
Figure 4-9. Condenser Side Doors and Barrel Bolts
FRONT BOTTOM DOORS AND BARREL BOLTS REPLACEMENT.
Installation. - TM-9-4110-256-140087
CONTROL PANEL COVER. DOOR HOLDER CLIPS. AND BARREL BOLTS REPLACEMENT.
Barrel Bolt Replacement.
EVAPORATOR AIR OUTLET GUARD REPLACEMENT.
EVAPORATOR COIL GUARD REPLACEMENT.
CONDENSER GUARD REPLACEMENT.
WIRES, CABLES, AND HARNESSES TESTING, REPAIR, AND REPLACEMENT. - TM-9-4110-256-140093
Figure 4-15. Wires Cables and Harnesses - TM-9-4110-256-140094
Repair - TM-9-4110-256-140095
Table 4-3. Wire List - TM-9-4110-256-140096
Table 4-3. Wire List - TM-9-4110-256-140097
Table 4-3. Wire List - TM-9-4110-256-140098
CIRCUIT BREAKER CB1 TESTING AND REPLACEMENT. - TM-9-4110-256-140099
Installation. - TM-9-4110-256-140100
INDICATOR DS1 TESTING AND REPLACEMENT.
Figure 4-17. Indicator (LIGHT)
FUSES F1 AND F2 TESTING AND REPLACEMENT. - TM-9-4110-256-140103
Installation. - TM-9-4110-256-140104
MOTOR STARTER K1 TESTING. REPAIR. AND REPLACEMENT.
Removal. - TM-9-4110-256-140106
Installation. - TM-9-4110-256-140107
CONTACTOR (POWER RELAY) K2 TESTING AND REPLACEMENT. - TM-9-4110-256-140108
Installation. - TM-9-4110-256-140109
CONTROL RELAYS K3 AND K4 TESTING AND REPLACEMENT. - TM-9-4110-256-140110
Installation. - TM-9-4110-256-140111
HOUR METER M1 TESTING AND REPLACEMENT
Figure 4-22. Hour meter
TOGGLE SWITCH S1 TESTING AND REPLACEMENT. - TM-9-4110-256-140114
Installation. - TM-9-4110-256-140115
REPEAT CYCLE TIMER TM1 TESTING AND REPLACEMENT. - TM-9-4110-256-140116
Figure 4-24. Repeat Cycle Timer
Installation. - TM-9-4110-256-140118
REMOTE BULB THERMOSTAT S3 TESTING AND REPLACEMENT. - TM-9-4110-256-140119
Figure 4-25. Remote Bulb Thermostat (Temperature Control)
Removal. - TM-9-4110-256-140121
Installation. - TM-9-4110-256-140122
THERMOMETER TESTING AND REPLACEMENT. - TM-9-4110-256-140123
Figure 4-26. Refrigeration
Removal. - TM-9-4110-256-140125
DEFROST TEMPERATURE SWITCH S4 TESTING AND REPLACEMENT.
Removal. - TM-9-4110-256-140127
POWER DISTRIBUTION BLOCK TB2 TESTING AND REPLACEMENT.
Figure 4-28. Power Distribution Block
PUSH SWITCHES S6 AND S7 TESTING AND REPLACEMENT. - TM-9-4110-256-140130
Installation. - TM-9-4110-256-140131
AC MOTOR B2 TESTING AND REPLACEMENT. - TM-9-4110-256-140132
Figure 4-30. AC Motor
Installation. - TM-9-4110-256-140134
V BELT REPLACEMENT AND ADJUSTMENT.
Figure 4-31. V Belt
CONDENSER FAN REPLACEMENT. - TM-9-4110-256-140137
Figure 4-32. Condenser Fan
EVAPORATOR FAN REPLACEMENT. - TM-9-4110-256-140139
Installation. - TM-9-4110-256-140140
FLANGE BEARINGS REPLACEMENT. - TM-9-4110-256-140141
Installation. - TM-9-4110-256-140142
PULLEY REPLACEMENT. - TM-9-4110-256-140143
SHEAVE REPLACEMENT. - TM-9-4110-256-140144
Figure 4-36. Sheave
SOLENOID VALVE L1 (LIQUID LINE) TESTING AND REPAIR. - TM-9-4110-256-140146
Installation. - TM-9-4110-256-140147
SOLENOID VALVE L2 (DEFROST LINE) TESTING AND REPAIR. - TM-9-4110-256-140148
SOLENOID VALVE L2 (DEFROST LINE) TESTING AND REPAIR. - TM-9-4110-256-140149
GASKET (HEAT SHIELD) REPLACEMENT.
Figure 4-39. Gasket (Heat Shield)
Installation. - TM-9-4110-256-140152
SECTION VI PREPARATION FOR STORAGE OR SHIPMENT - TM-9-4110-256-140153
LONG TERM STORAGE OR SHIPMENT. - TM-9-4110-256-140154
Figure 4-41. Compressor Mount
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4110-256-140157
Pressure and Compound Gages Indicate Similar Reading.
SECTION II DIRECT SUPPORT MAINTENANCE PROCEDURES - TM-9-4110-256-140159
Repair. - TM-9-4110-256-140160
CIRCUIT BREAKER COVER REPAIR. - TM-9-4110-256-140161
Repair. - TM-9-4110-256-140162
CONTROL BOX COVER REPAIR. - TM-9-4110-256-140163
Figure 5-3. Control Box Cover.
FAN DRIVE SHAFT REPLACEMENT. - TM-9-4110-256-140165
SERVICE MANIFOLD INSTALLATION. - TM-9-4110-256-140166
Figure 5-5. Service Manifold Installation
Removal. - TM-9-4110-256-140168
DISCHARGING THE REFRIGERANT SYSTEM. - TM-9-4110-256-140169
Figure 5-6. Discharging Refrigerant - TM-9-4110-256-140170
PURGING THE REFRIGERANT SYSTEM. - TM-9-4110-256-140171
Figure 5-7. Nitrogen Tank Connection - TM-9-4110-256-140172
BRAZING/DEBRAZE PROCEDURE. - TM-9-4110-256-140173
Braze. - TM-9-4110-256-140174
Braze. (CONT) - TM-9-4110-256-140175
LEAK TESTING THE REFRIGERANT SYSTEM. - TM-9-4110-256-140176
Testing. - TM-9-4110-256-140177
EVACUATING THE REFRIGERANT SYSTEM. - TM-9-4110-256-140178
Evacuate - TM-9-4110-256-140179
CHARGING THE REFRIGERANT SYSTEM. - TM-9-4110-256-140180
Figure 5-9. Refrigerant Charging (total System)
Partial Charge. - TM-9-4110-256-140182
Figure 5-10. Refrigerant Charging (Partial System/Small Quantity Charge) - TM-9-4110-256-140183
Partial Charge. (CONT)
REFRIGERANT SYSTEM PRESSURE CHECK. - TM-9-4110-256-140185
Table 5-1. Pressure Temperature Relationship of Saturated Refrigerant R-134a
Table 5-2. Nominal Operating Pressure At Suction And Discharge Shut Off Valves - TM-9-4110-256-140187
DEHYDRATOR REPLACEMENT. - TM-9-4110-256-140188
Installation. - TM-9-4110-256-140189
COMPOUND GAGE REPLACEMENT. - TM-9-4110-256-140190
Installation. - TM-9-4110-256-140191
PRESSURE GAGE REPLACEMENT. - TM-9-4110-256-140192
Installation. - TM-9-4110-256-140193
STRAINER REPLACEMENT. - TM-9-4110-256-140194
RECEIVER REPLACEMENT. - TM-9-4110-256-140195
Installation. - TM-9-4110-256-140196
CONDENSER COIL REPLACEMENT. - TM-9-4110-256-140197
Figure 5-16. Condenser Coil
PRESSURE REGULATOR VALVE (DISCHARGE) REPLACEMENT. - TM-9-4110-256-140199
Installation. - TM-9-4110-256-140200
Installation. - TM-9-4110-256-140201
METAL HOSE ASSEMBLY (DISCHARGE) REPLACEMENT. - TM-9-4110-256-140202
METAL HOSE ASSEMBLY (SUCTION) REPLACEMENT. - TM-9-4110-256-140203
STOP VALVE (LIQUID LINE) REPLACEMENT. - TM-9-4110-256-140204
STOP VALVE (DEFROST LINE) REPLACEMENT. - TM-9-4110-256-140205
SIGHT INDICATOR REPLACEMENT. - TM-9-4110-256-140206
SOLENOID VALVE L1 (LIQUID LINE) REPLACEMENT . - TM-9-4110-256-140207
Installation. - TM-9-4110-256-140208
SOLENOID VALVE L2 (LIQUID LINE) REPLACEMENT .
SOLENOID VALVE L2 (DEFROST LINE) REPLACEMENT . - Continued
ISOLATION VALVES REPLACEMENT .
Installation. - TM-9-4110-256-140212
ACCUMULATOR REPLACEMENT . - TM-9-4110-256-140213
Installation. - TM-9-4110-256-140214
TUBING AND FlTTlNGS TESTING, REPAIR, AND REPLACEMENT .
Figure 5-28. Tubing And Fittings
Installation. - TM-9-4110-256-140217
HEAT EXCHANGER REPLACEMENT . - TM-9-4110-256-140218
EXPANSION VALVE REPLACEMENT . - TM-9-4110-256-140219
EVAPORATOR COIL REPLACEMENT . - TM-9-4110-256-140220
Figure 5-31. Evaporator Coil
DIFFERENTIAL OIL PRESSURE SWITCH S5 REPLACEMENT . - TM-9-4110-256-140222
Figure 5-32. Differential Oil Pressure Switch.
Installation. - TM-9-4110-256-140224
DUAL PRESSURE CONTROL SWITCH S2 REPLACEMENT . - TM-9-4110-256-140225
Figure 5-33. Dual Pressure Control Switch.
Installation. - TM-9-4110-256-140227
COMPRESSOR B1 TESTING. REPAIR, AND REPLACEMENT .
Figure 5-34. Compressor (Sheet 1 of 2).
Figure 5-34. Compressor (Sheet 2 of 2).
Removal. - TM-9-4110-256-140231
Disassembly. - TM-9-4110-256-140232
Installation. - TM-9-4110-256-140233
CONDENSER FRAME REPAIR .
Figure 5-35. Condenser Frame.
Evaporator Housing And Heat Shield Removal.
Evaporator Housing And Heat Shield Installation.
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4110-256-140239
APPENDIX A REFERENCES - TM-9-4110-256-140241
WARRANTY TECHNICAL BULLETIN . - TM-9-4110-256-140242
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-9-4110-256-140243
Maintenance Functions-Continued
Explanation of Columns in the MAC, Section II. - TM-9-4110-256-140245
Explanation of Columns in the Tools and Test Equipment Requirements, Section III.
Section II. MAINTENANCE ALLOCATION CHART (MAC)
AINTENANCE ALLOCATION CHART (MAC) - CONT - TM-9-4110-256-140248
AINTENANCE ALLOCATION CHART (MAC) - CONT - TM-9-4110-256-140249
AINTENANCE ALLOCATION CHART (MAC) - CONT - TM-9-4110-256-140250
AINTENANCE ALLOCATION CHART (MAC) - CONT - TM-9-4110-256-140251
AINTENANCE ALLOCATION CHART (MAC) - CONT - TM-9-4110-256-140252
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS LIST - TM-9-4110-256-140253
SECTION III BASIC ISSUE ITEMS LIST - TM-9-4110-256-140254
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-4110-256-140255
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST - TM-9-4110-256-140257
SECTION II EXPENDABLE AND DURABLE ITEMS LIST - TM-9-4110-256-140258
SECTION II EXPENDABLE AND DURABLE ITEMS LIST - CONT - TM-9-4110-256-140259
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-9-4110-256-140261
MANUFACTURED ITEMS PART NUMBER LIST.
Figure F-3. Gasket, Various - TM-9-4110-256-140263
Figure F-4. Tube Distributor to Tee, Part Number 150K0145
Figure F-6. Tube, Copper, Straight, Part Number 150K0159
Figure F-8. Tube Copper Straight, Part Number 150K0161
Figure F-10. Gasket, Side, Part Number 150K0170
Figure F-13. Tube, Reducer to Expansion Valve, Part Number 150K0187
Figure F-15. Tube, Reducer to Half Union Flare, Part Number 150K0197
Figure F-17. Tube, Interchanger to Expansion Valve, Part Number 150K0200
Figure F-20. Tube, Elbow to Interchanger, Part Number 150K0202
Figure F-21. Tube, Expansion Valve Equalizer, Part Number 150K0203
Figure F-23. Insulation Tubing
Figure F-27. Tube, Condenser to Regulator, Part Number 150K0044
Figure F-28. Tube, Street Elbow to Vibration Absorber, Part Number 150K0045
Figure F-30. Tube, Tee to Hand Valve, Part Number 150K0047
Figure F-31. Tube, Straight Flare One End, Part Number 150K0048
Figure F-32. Tube, Sight Glass to Elbow, Part Number 150K0049
Figure F-33. Tube, Strainer to Solenoid Valve, Part Number 150K0050
Figure F-34. Tube, Filter Drier Outlet, Part Number 150K0051
Figure F-35. Tube, Receiver to Filter Drier, Part Number 150K0052
APPENDIX G MANDATORY REPLACEMENT PARTS - TM-9-4110-256-140283
APPENDIX G MANDATORY REPLACEMENT PARTS - TM-9-4110-256-140284
TM-9-4110-256-14 Refrigeration Unit Mechanical 10K BTU Electric Model F10000RE (4110-01-389-9182) Manual

Western Governors University

Privacy Statement
Press Release
Contact

Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business