Figure 11. Air ConditionerCHAPTER 1 INTRODUCTION - TM-9-4120-371-140012Section II EQUIPMENT DESCRIPTION - TM-9-4120-371-140013LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-4120-371-140014LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - ContPERFORMANCE DATA - TM-9-4120-371-140016Section Ill TECHNICAL PRINCIPLES OF OPERATION - TM-9-4120-371-140017HEATING - TM-9-4120-371-140018CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4120-371-140019Figure 21. Operator's Controls FrontINDICATORS - TM-9-4120-371-140021Section Il. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICESTable 21. Operator Prevenilve Maintenance Checks and ServicesTable 21. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-371-140024Table 21. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-371-140025Table 21. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-371-140026Table 21. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-371-140027Section III OPERATION UNDER USUAL CONDITIONS - TM-9-4120-371-140028Figure 24. Air Openings and DrainsT a b l e 2-2. Operator Control SettingsOPERATION IN VENTILATE MODE (NO HEATING OR COOLING NEEDED) - TM-9-4120-371-140031Figure 26. Fresh Air Damper (Door) AdjustmentOPERATION IN LO HEAT MODE - TM-9-4120-371-140033Figure 29. Fresh Air Damper (Door) Adjustment OPERATION IN HI HEAT MODE - TM-9-4120-371-140035Figure 213. Louver AdjustmentFigure 214. Fabric CoverOPERATION IN COOL MODE - TM-9-4120-371-140038Figure 217. Fresh Air Damper (Door) AdjustmentSHUTDOWN (OFF) - TM-9-4120-371-140040Figure 220. Information PlatesSection IV OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4120-371-140042OPERATION IN DUSTY OR SANDY CONDITIONS - TM-9-4120-371-140043OPERATION UNDER EMERGENCY CONDITIONSCHA[TER 3 OPERATOR'S MAINTENANCE INSTRUCTIONSUSE OF TABLECOMPRESSOR DOES NOT START IN COOL MODE. - TM-9-4120-371-140047COMPRESSOR STARTS NORMALLY, BUT HIGH OR LOW PRESSURE CUT-OUT SWlTCH SOON TRIPSREDUCED COOLING CAPACITY. - TM-9-4120-371-140049REDUCED COOLING CAPACITY - CONTREDUCED HEATING CAPACITY. - TM-9-4120-371-140051REDUCED HEATING CAPACITY - CONT - TM-9-4120-371-140052CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4120-371-140053Section II SERVICE UPON RECEIPTFigure 4-1. Unpacking - TM-9-4120-371-140055RECEIVING INSPECTION - TM-9-4120-371-140056Figure 42. Installation Dimensions (Sheet 1 of 4)Figure 42. Installation Dimensions (Sheet 2 of 4)Figure 42. Installation Dimensions (Sheet 3 of 4)Figure 42. Installation Dimensions (Sheet 4 of 4)INSTALLATION SITE PREPARATIONAIR CONDITIONER PREPARATION FOR INSTALLATION - TM-9-4120-371-140062Figure 4-4. Intake Grille and FilterFigure 45. Control PanelFigure 46. Sensing Bulb Secured for Remote MountingFigure 47. Block Off Assembly InstallationFigure 4-8. Interconnecting Remote Control Cable Diagram - TM-9-4120-371-140067Figure 49. Alternate Cable Connections Through Return (Intake) DuctFigure 410. Lower Front PanelFigure 4-12. Bulkhead Connector RemovalFigure 4-14. Bulkhead Connector Installation ALTERNATE INPUT POWER CABLE CONNECTOR (J1) LOCATIONSFigure 417. J1 to P13 Harness RemovalINSTALLATIONS THAT REQUIRE REMOVAL OF FABRIC COVER - TM-9-4120-371-140074INSTALLATIONS THAT REQUIRE ACCESSORY ITEM BLAST DAMPER AND FRESH AIR COVERFigure 421. Fresh Air CoverFigure 422. Blast Damper Maintenance Items INSTALLATION INSTRUCTIONS - TM-9-4120-371-140078P1 CONNECTORFigure 4-23. Wiring Diagram (Sheet 1 of 2)Figure 4-23, Wiring Diagram (Sheet 2 of 2)Figure 424. Electrical SchematicINPUT POWER CABLESection Ill. LUBRICATION - TM-9-4120-371-140084Section IV UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4120-371-140085TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4120-371-140086TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONT) - TM-9-4120-371-140087TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONT) - TM-9-4120-371-140088TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONT) - TM-9-4120-371-140089TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONT) - TM-9-4120-371-140090TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONT) - TM-9-4120-371-140091TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONT) - TM-9-4120-371-140092TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONT) - TM-9-4120-371-140093TABLE 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (CONT) - TM-9-4120-371-140094Section V TROUBLESHOOTING - TM-9-4120-371-140095AIR CONDITIONER DOES NOT START IN ANY MODE. - TM-9-4120-371-140096 CONDITIONED AIR (EVAPORATOR) AND CONDENSER FANS BOTH RUN, BUT COMPRESSOR DOES NOT START AFTER TIME DELAY.COMPRESSOR STARTS NORMALLY, BUT COMPRESSOR CIRCUIT BREAKER SOON TRIPS. - TM-9-4120-371-140098COMPRESSOR STARTS NORMALLY, BUT HIGH OR LOW PRESSURE CUT-OUT SWITCH SOON TRIPS. - TM-9-4120-371-140099REDUCED COOLING CAPACITY. - TM-9-4120-371-140100'TM 9-4120-371-14' by LOGSA - Page 1 of 280REDUCED COOLING CAPACITY (CONT)REDUCED HEATING CAPACITY. - TM-9-4120-371-140103REDUCED HEATING CAPACITY (CONT) - TM-9-4120-371-140104NO HEAT IN EITHER HI HEAT OR LO HEAT MODE. - TM-9-4120-371-140105FAN MOTOR (B2) DOES NOT OPERATE. - TM-9-4120-371-140106S e c t i o n VI UNIT MAINTENANCE PROCEDURESCBR (CHEMICAL, BIOLOGICAL, RADIOLOGICAL) DUCT COVERACCESS (SERVICE VALVES) COVERCONNECTOR COVER PLATES - TM-9-4120-371-140110SIDE ACCESS PLATE COVERCONDITIONED AIR DISCHARGE (OUTLET) GRILLE ASSEMBLYCONDITIONED AIR INTAKE GRILLE ASSEMBLYCONDENSER (FAN) GUARDCONDENSER COIL GUARD - TM-9-4120-371-140115FRESH AIR (INLET) SCREEN - TM-9-4120-371-140116TOP PANEL - TM-9-4120-371-140117LOWER FRONT PANELACCESS PANEL (CIRCUIT BREAKER)FILTER (RADIO FREQUENCY) MOUNTING PLATEREAR PANEL - TM-9-4120-371-140121Figure 4-40. Rear PanelInspection - TM-9-4120-371-140123CONDITIONED AIR FILTER - TM-9-4120-371-140124FRESH AIR FILTER - TM-9-4120-371-140125MIST ELIMINATOR - TM-9-4120-371-140126ELECTRICAL WIRING REPAIR GENERAL - TM-9-4120-371-140127TABLE 4-3. WIRE LIST - TM-9-4120-371-140128TABLE 4-3. WIRE LIST (cont) - TM-9-4120-371-140129TABLE 4-3. WIRE LIST (cont) - TM-9-4120-371-140130TABLE 4-3. WIRE LIST (cont) - TM-9-4120-371-140131Figure 444. Lower Front PanelFigure 446. Control Panel Installation - TM-9-4120-371-140134WIRING HARNESS, CONTROL PANEL - TM-9-4120-371-140135Removal - TM-9-4120-371-140136TEMPERATURE CONTROL THERMOSTAT (S2)Removal - TM-9-4120-371-140138MODE SELECTOR (ROTARY) SWITCH (S1)Figure 450. Switch Position and Terminal IdentificationCONTROL PANEL HOUSING - TM-9-4120-371-140141BLOCK OFF ASSEMBLYFigure 453. Block Off Assembly InstalledWIRING HARNESSES - TM-9-4120-371-140144RADIO FREQUENCY FILTER (FL1) Removal - TM-9-4120-371-140146JUNCTION BOX - TM-9-4120-371-140147JUNCTION BOX REMOVAL/lNSTALLATIONInstallation - TM-9-4120-371-140149Figure 458. Reset Control Wire ConnectionJUNCTION BOX ACCESS TO INTERNAL COMPONENTS - TM-9-4120-371-140151Reassemble - TM-9-4120-371-140152CIRCUIT BREAKER EXTERNAL RESET CONTROL - TM-9-4120-371-140153JUNCTION BOX HARNESSESTRANSFORMER (T1)COMPRESSOR CIRCUIT BREAKER (CB1) - TM-9-4120-371-140156Inspection - TM-9-4120-371-140157FUSES (F1, F2, and F3)RECTIFIER (CR1)Inspection/Test - TM-9-4120-371-140160TABLE 4-4. RECTIFIER TEST - TM-9-4120-371-140161TIME DELAY RELAY (K3)COMPRESSOR START RELAY (K1)Removal - TM-9-4120-371-140164HEATER RELAY (K2)FAN MOTOR RELAY (K4)TERMINAL BOARDS (TB1 and TB2) - TM-9-4120-371-140167JUNCTION BOX HOUSING, PANEL, AND COVERHEATER CUTOUT (THERMOSTAT) SWITCH (S4)ELECTRIC HEATER (ELEMENTS) (HR1 THROUGH HR6)Heater removalEVAPORATOR FAN - TM-9-4120-371-140172Inspection - TM-9-4120-371-140173EVAPORATOR AND CONDENSER FAN MOTOR (B2) AND CONDENSER FANRemoval - TM-9-4120-371-140175CleanInstallation - TM-9-4120-371-140177EVAPORATOR COIL CLEANING - TM-9-4120-371-140178CONDENSER COIL CLEANING - TM-9-4120-371-140179CONDENSATE TRAPSCleaning - TM-9-4120-371-140181Section VII PREPARATION FOR STORAGE OR SHIPMENT - TM-9-4120-371-140182CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-371-140183S e c t i o n II MAINTENANCE PROCEDURESOUTSIDE COVERS, PANELS, GRILLES, SCREENS, INFORMATION PLATESEVAPORATOR AND CONDENSER FAN MOTOR (B2) REPAIRTo replace thermostat (thermal protector):REFRIGERATION SYSTEM REPAIRS GENERAL - TM-9-4120-371-140188DISCHARGING THE REFRIGERANT SYSTEM - TM-9-4120-371-140189Figure 5-3. Discharging RefrigerantPURGING THE REFRIGERANT SYSTEM - TM-9-4120-371-140191Figure 54. Nitrogen Purging ConnectionBRAZING/DEBRAZING PROCEDURES - TM-9-4120-371-140193 LEAK TESTING THE REFRIGERANT SYSTEM - TM-9-4120-371-140194Testing procedures. - TM-9-4120-371-140195EVACUATING THE REFRIGERANT SYSTEM - TM-9-4120-371-140196CHARGING THE REFRIGERATION SYSTEM - TM-9-4120-371-140197CHARGING THE REFRIGERATION SYSTEM - TM-9-4120-371-140198Figure 5-7. Service Valve Caps and CoverREFRIGERANT PRESSURE CHECK - TM-9-4120-371-140200REFRIGERANT PRESSURE CHECK (CONT) - TM-9-4120-371-140201Suction pressure too low. - TM-9-4120-371-140202Table 5-1. PRESSURE-TEMPERATURE RELATIONSHIP OF SATURATED REFRIGERANT-22Table 5-2. NORMAL OPERATING PRESSURES (In Full Cooling DECREASE Mode.)DESICCANT REFRIGERANT DEHYDRATOR (FILTER DRIER)LOW PRESSURE CUT-OUT SWITCH (S7)Inspection/Test - TM-9-4120-371-140207HIGH PRESSURE CUT-OUT SWITCH (S6)Installation - TM-9-4120-371-140209SERVICE VALVES - TM-9-4120-371-140210SOLENOID VALVES (L1 and L2) TEST AND COIL REPLACEMENTFigure 514. Solenoid Valve Coil ReplacementSOLENOID VALVES (L1 AND L2) - TM-9-4120-371-140213Figure 515. Solenoid Valves (L1 and L2)SOLENOID VALVES (L1 AND L2) - CONTLIQUID QUENCH EXPANSION VALVE - TM-9-4120-371-140216Inspection - TM-9-4120-371-140217Removal - TM-9-4120-371-140218COMPRESSOR (B1) - TM-9-4120-371-140219Inspection/Test - TM-9-4120-371-140220Figure 518. Compressor Replaceable ItemsConnector replacement - TM-9-4120-371-140222Figure 5-19. Compressor (B1)Compressor motor burn out - TM-9-4120-371-140224Compressor installation. - TM-9-4120-371-140225LIQUID SIGHT INDICATOR (SIGHT GLASS)EXPANSION VALVE - TM-9-4120-371-140227 Inspection Inspection - CONTRemoval - TM-9-4120-371-140230EVAPORATOR COIL - TM-9-4120-371-140231Figure 523. Evaporator CoilRepair - TM-9-4120-371-140233PRESSURE REGULATING VALVEAdjustment/TestInstallation - TM-9-4120-371-140236RECEIVER - TM-9-4120-371-140237PRESSURE RELIEF VALVE - TM-9-4120-371-140238 CONDENSER COILTUBING AND FlTTINGSINSULATION, CASINGFRESH AIR DAMPER - TM-9-4120-371-140242BLAST DAMPER AND FRESH AIR COVERInspection - fresh air cover.Test/Adjustment-blast damperTest/Calibration of spring balance assembly (test tool)Figure 535. Blast DamperCHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-371-140248Section Il. AUTHORIZED GENERAL SUPPORT MAINTENANCE ACTIONSLIFTING HANDLESAPPENDIX A REFERENCES - TM-9-4120-371-140251APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-4120-371-140252EXPLANATION OF COLUMNS IN THE MAC, SECTION II - TM-9-4120-371-140253EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION IllSection II MAINTENANCE ALLOCATION CHART - TM-9-4120-371-140255Section II MAINTENANCE ALLOCATION CHART - CONT - TM-9-4120-371-140256Section II MAINTENANCE ALLOCATION CHART - CONT - TM-9-4120-371-140257Section II MAINTENANCE ALLOCATION CHART - CONT - TM-9-4120-371-140258Section Ill TOOL AND TEST EQUIPMENT REQUIREMENTS MAINTENANCE ALLOCATION CHART - TM-9-4120-371-140259Section IV REMARKS MAINTENANCE ALLOCATION CHART - TM-9-4120-371-140260APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-9-4120-371-140261Section II COMPONENTS OF END ITEMS - TM-9-4120-371-140262Section II COMPONENTS OF END ITEMS (Cont.)Section III BASIC ISSUE ITEMS - TM-9-4120-371-140264APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-4120-371-140265SECTION II ADDITIONAL AUTHORIZATION LIST - TM-9-4120-371-140266APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-4120-371-140267Section II EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-4120-371-140268TM-9-4120-371-14 Air Conditioner Vertical Compact 18 000 BTU/HR 208 Volt 3 Phase 50/60 Hertz KECO Model F18T-2S Manual