TM-9-4120-388-14 Air Conditioner Vertical Compact 18 000 BTU/HR 208 Volt 3 Phase 50/60 Hertz NSN 4120-01-21 4-3692 Manual

Figure 1-1. Air Conditioner - TM-9-4120-388-140011
CHAPTER 1INTRODUCTION - TM-9-4120-388-140012
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. - TM-9-4120-388-140013
PERFORMANCE DATA.
Section Ill. TECHNICAL PRINCIPLES OF OPERATION - TM-9-4120-388-140015
HEATING.
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4120-388-140017
Figure 2-1. Operator's Controls Front - TM-9-4120-388-140018
Figure 2-2. Operators Controls Rear
Table 2-1. Operator Preventive Maintenance Checks and Services - TM-9-4120-388-140020
Table 2-1. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-388-140021
Table 2-1. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-388-140022
Table 2-1. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-388-140023
Table 2-1. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-388-140024
Table 2-1. Operator Preventive Maintenance Checks and Services (Cont.) - TM-9-4120-388-140025
Section Ill. OPERATION UNDER USUAL CONDITIONS - TM-9-4120-388-140026
Figure 2-4. Air Openings and Drains - TM-9-4120-388-140027
During cold weather
OPERATION IN VENTILATE MODE. - TM-9-4120-388-140029
OPERATION IN LO HEAT MODE - TM-9-4120-388-140030
Figure 2-9. Fresh Air Damper (Door) Adjustment - TM-9-4120-388-140031
OPERATlON IN HI HEAT MODE
Figure 2-13. Louver Adjustment - TM-9-4120-388-140033
OPERATION IN COOL MODE. - TM-9-4120-388-140034
SHUTDOWN (OFF).
Figure 2-19. OFF Setting - TM-9-4120-388-140036
Figure 2-20. Information Plates
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4120-388-140038
OPERATION IN DUSTY OR SANDY CONDITIONS. - TM-9-4120-388-140039
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-9-4120-388-140040
COMPRESSOR DOES NOT START IN COOL MODE. - TM-9-4120-388-140041
COMPRESSOR DOES NOT START IN COOL MODE. (CONT)
REDUCED COOLING CAPACITY. - TM-9-4120-388-140043
REDUCED HEATING CAPACITY - TM-9-4120-388-140044
REDUCED HEATING CAPACITY (CONT) - TM-9-4120-388-140045
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4120-388-140046
RECEIVING INSPECTION - TM-9-4120-388-140047
INSTALLATION SITE PREPARATION.
Figure 4-2. Installation Dimensions (Sheet 1 of 4)
Figure 4-2. Installation Dimensions (Sheet 2 of 4)
Figure 4-2. Installation Dimensions (Sheet 3 of 4)
Figure 4-2. Installation Dimensions (Sheet 4 of 4)
REMOTE MOUNTING OF CONTROL PANEL - TM-9-4120-388-140053
Figure 4-5. Control Panel
Figure 4-6. Sensing Bulb Secured for Remote Mounting
Figure 4-8. Interconnecting Remote Control Cable Diagram - TM-9-4120-388-140056
CABLE CONNECTIONS THROUGH RETURN (CONDITIONED AIR INTAKE) DUCT - TM-9-4120-388-140057
ALTERNATE INPUT POWER CABLE CONNECTOR (J1) LOCATIONS - TM-9-4120-388-140058
Figure 4-13. J1 to P13 Harness Removal
INSTALLATIONS THAT REQUIRE REMOVAL OF FABRIC COVER - TM-9-4120-388-140060
INSTALLATION INSTRUCTIONS - Continued.
Figure 4-16. Wiring Diagram (Sheet 1 of 3)
Figure 4-16. Wiring Diagram (Sheet 2 of 3)
Figure 4-16. Wiring Diagram (Sheet 3 of 3)
Figure 4-17. Electrical Schematic
INPUT POWER CABLE. - TM-9-4120-388-140066
Section IV. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4120-388-140067
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS)
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont) - TM-9-4120-388-140069
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont.) - TM-9-4120-388-140070
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont.) - TM-9-4120-388-140071
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont.) - TM-9-4120-388-140072
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont.) - TM-9-4120-388-140073
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont.) - TM-9-4120-388-140074
Table 4-1. Unit Preventive Maintenance Checks and Services (PMCS) (Cont.) - TM-9-4120-388-140075
Section V. TROUBLESHOOTING - TM-9-4120-388-140076
AIR CONDITIONER DOES NOT START IN ANY MODE. - TM-9-4120-388-140077
CONDITIONED AIR (EVAPORATOR) AND CONDENSER FANS BOTH RUN, BUT COMPRESSOR DOES NOT START AFTER TIME DELAY.
CONDITIONED AIR (EVAPORATOR) AND CONDENSER FANS BOTH RUN, BUT COMPRESSOR DOES NOT START AFTER TIME DELAY. (cont)
COMPRESSOR STARTS NORMALLY, BUT COMPRESSOR CIRCUIT BREAKER SOON TRIPS. - TM-9-4120-388-140080
COMPRESSOR STARTS NORMALLY BUT HIGH OR LOW PRESSURE CUT-OUT SWITCH SOON TRIPS.
REDUCED COOLING CAPACITY. - TM-9-4120-388-140082
REDUCED COOLING CAPACITY. (cont) - TM-9-4120-388-140083
REDUCED COOLING CAPACITY. (CONT) - TM-9-4120-388-140084
REDUCED HEATING CAPACITY. - TM-9-4120-388-140085
REDUCED HEATING CAPACITY. (CONT)
NO HEAT IN EITHER HI HEAT OR LO HEAT NODE.
FAN MOTOR (B2) DOES NOT OPERATE. - TM-9-4120-388-140088
Section VI. MAINTENANCE PROCEDURES
Removal - TM-9-4120-388-140090
CBR (CHEMICAL, BIOLOGICAL, RADIOLOGICAL) DUCT COVER. - TM-9-4120-388-140091
ACCESS (SERVICE VALVES) COVER. - TM-9-4120-388-140092
CONNECTOR COVER PLATES.
SIDE ACCESS PLATE COVER.
CONDITIONED AIR DISCHARGE (OUTLET) GRILLE ASSEMBLY. - TM-9-4120-388-140095
CONDITIONED AIR INTAKE GRILLE ASSEMBLY. - TM-9-4120-388-140096
CONDENSER (FAN) GUARD. - TM-9-4120-388-140097
CONDENSER COIL GUARD. - TM-9-4120-388-140098
TOP PANEL. - TM-9-4120-388-140099
Inspection. - TM-9-4120-388-140100
LOWER FRONT PANEL. - TM-9-4120-388-140101
CIRCUIT BREAKER ACCESS PANEL.
FILTER (RADIO FREQUENCY) MOUNTING PLATE.
REAR PANEL - TM-9-4120-388-140104
Inspection. - TM-9-4120-388-140105
FRESH AIR (INLET) SCREEN.
CONDITIONED AIR FlLTER.
CONDITIONED AIR FILTER - Continued.
FRESH AIR FlLTER
MIST ELIMINATOR. - TM-9-4120-388-140110
MIST ELIMINATOR - Continued.
ELECTRICAL WIRING REPAIR GENERAL - TM-9-4120-388-140112
Table 4-3 Wire List
Table 4-3 Wire List (Cont). - TM-9-4120-388-140114
Table 4-3 Wire List (Cont). - TM-9-4120-388-140115
CONTROL PANEL. - TM-9-4120-388-140116
Figure 4-38. Intake Grille and Filter
Test/Replace/Repair.
WIRING HARNESS, CONTROL PANEL. - TM-9-4120-388-140119
Removal. - TM-9-4120-388-140120
TEMPERATURE CONTROL THERMOSTAT (S2).
Test. - TM-9-4120-388-140122
MODE SELECTOR (ROTARY) SWITCH (S1).
Replace - TM-9-4120-388-140124
CONTROL PANEL HOUSING.
BLOCK OFF ASSEMBLY.
Figure 4-46. Block Off Assembly Installed
WIRING HARNESSES. - TM-9-4120-388-140128
Inspection/Test.
RADIO FREQUENCY FILTER (FL1).
Inspection/Test - TM-9-4120-388-140131
JUNCTION BOX. - TM-9-4120-388-140132
JUNCTION BOX REMOVAL INSTALLATION.
Figure 4-50. Junction Box Removal/Installation
Installation. - TM-9-4120-388-140135
JUNCTION BOX ACCESS TO INTERNAL COMPONENTS.
Reassemble.
CIRCUIT BREAKER EXTERNAL RESET CONTROL.
JUNCTION BOX HARNESSES.
TRANSFORMER (T1). - TM-9-4120-388-140140
Installation. - TM-9-4120-388-140141
COMPRESSOR CIRCUIT BREAKER (CB1).
Removal. - TM-9-4120-388-140143
FUSES (F1 , F2 AND F3).
RECTIFIER (CR1). - TM-9-4120-388-140145
Table 4-4. Rectifier Test.
TIME DELAY RELAY (K3).
Installation. - TM-9-4120-388-140148
COMPRESSOR START RELAY (K1).
Installation. - TM-9-4120-388-140150
HEATER RELAY (K2).
Installation. - TM-9-4120-388-140152
FAN MOTOR RELAY (K4).
Installation. - TM-9-4120-388-140154
TERMINAL BOARDS (TB1 and TB2).
JUNCTION BOX HOUSING, PANEL AND COVER.
HEAT CUTOUT (THERMOSTAT) SWITCH (S4).
HEAT CUTOUT (THERMOSTAT) SWITCH (S4) - Continued.
ELECTRIC HEATER (ELEMENTS) (HR1 THROUGH HR6).
Heater support installation.
EVAPORATOR FAN. - TM-9-4120-388-140161
Inspect. - TM-9-4120-388-140162
EVAPORATOR AND CONDENSER FAN MOTOR (62) AND CONDENSER FAN.
Removal. - TM-9-4120-388-140164
Installation - TM-9-4120-388-140165
EVAPORATOR COIL CLEANING. - TM-9-4120-388-140166
Installation. - TM-9-4120-388-140167
CONDENSER COIL CLEANING. - TM-9-4120-388-140168
CONDENSATE TRAPS.
Inspection. - TM-9-4120-388-140170
Section VII. PREPARATION FOR STORAGE OR SHIPMENT.
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-388-140172
COMPRESSOR WILL NOT START. - TM-9-4120-388-140173
COMPRESSOR SHORT CYCLES. - TM-9-4120-388-140174
REFRIGERANT SYSTEM CONTINUOUSLY LOSING REFRIGERANT. - TM-9-4120-388-140175
UNIT OPERATES CONTINUOUSLY ON COOLING CYCLE.
AIR CONDITIONER NOISY DURING OPERATION.
Section Ill. MAINTENANCE PROCEDURES - TM-9-4120-388-140178
To replace or repair gasket or insulation:
EVAPORATOR AND CONDENSER FAN MOTOR (B2) REPAIR. - TM-9-4120-388-140180
To replace connector (J12) (lMC):
To replace bearings (Welco):
To replace bearings (lMC):
REFRIGERATION SYSTEM REPAIRS GENERAL - TM-9-4120-388-140184
DISCHARGING THE REFRIGERANT SYSTEM. - TM-9-4120-388-140185
Figure 5-4. Discharging Refrigerant
PURGING THE REFRIGERANT SYSTEM. - TM-9-4120-388-140187
PURGING THE REFRIGERANT SYSTEM - Continued. - TM-9-4120-388-140188
BRAZING/DEBRAZING PROCEDURES. - TM-9-4120-388-140189
Brazing - TM-9-4120-388-140190
LEAK TESTING THE REFRIGERANT SYSTEM. - TM-9-4120-388-140191
LEAK TESTING THE REFRIGERANT SYSTEM - Continued.
EVACUATING THE REFRIGERANT SYSTEM,
EVACUATING THE REFRIGERANT SYSTEM - Continued.
CHARGING THE REFRIGERATION SYSTEM. - TM-9-4120-388-140195
CHARGING THE REFRIGERATION SYSTEM - Continued.
Figure 5-8. Service Valve Caps and Covers
REFRIGERANT PRESSURE CHECK. - TM-9-4120-388-140198
Discharged pressure too high.
Suction pressure too low. - TM-9-4120-388-140200
Table 5-2. Pressure-Temperature Relationship of Saturated Refrigerant-22 - TM-9-4120-388-140201
Table 5-3. Normal Operating Pressure (In Full Cooling DECREASE Mode.)
DESICCANT REFRIGERANT DEHYDRATOR (FILTER DRIER).
Installation. - TM-9-4120-388-140204
LOW PRESSURE CUT-OUT SWITCH (S7).
Removal. - TM-9-4120-388-140206
HIGH PRESSURE CUT-OUT SWITCH (S6).
Removal. - TM-9-4120-388-140208
SERVICE VALVES. - TM-9-4120-388-140209
Installation. - TM-9-4120-388-140210
SOLENOID VALVES (L1 ad L2) TEST AND COlL REPLACEMENT.
Figure 5-15. Solenoid Valve Coil Replacement
SOLENOID VALVES (L1 AND L2) - TM-9-4120-388-140213
Installation. - TM-9-4120-388-140214
LIQUID QUENCH EXPANSION VALVE.
LIQUID QUENCH EXPANSION - Continued.
Installation. - TM-9-4120-388-140217
COMPRESSOR (B1).
Carefully feel lower part of compressor.
Connector replacement - TM-9-4120-388-140220
Compressor replacement. - TM-9-4120-388-140221
Compressor motor burn out. - TM-9-4120-388-140222
Compressor motor burn out (CONT)
Compressor installation. - TM-9-4120-388-140224
LIQUID SIGHT INDICATOR (SIGHT GLASS). - TM-9-4120-388-140225
Installation. - TM-9-4120-388-140226
EXPANSION VALVE. - TM-9-4120-388-140227
Testing and superheat adjustment
Removal. - TM-9-4120-388-140229
EVAPORATOR COIL. - TM-9-4120-388-140230
Repair. - TM-9-4120-388-140231
Installation. - TM-9-4120-388-140232
PRESSURE REGULATING VALVE. - TM-9-4120-388-140233
Removal. - TM-9-4120-388-140234
Installation. - TM-9-4120-388-140235
RECEIVER. - TM-9-4120-388-140236
PRESSURE RELIEF VALVE. - TM-9-4120-388-140237
CONDENSER COIL. - TM-9-4120-388-140238
Installation. - TM-9-4120-388-140239
TUBING AND FITTINGS. - TM-9-4120-388-140240
INSULATION, CASING.
FRESH AIR DAMPER.
Gasket replacement. - TM-9-4120-388-140243
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-388-140244
LIFTING HANDLES.
WELDING REPAIRS TO THE CASING.
APPENDIX A REFERENCES - TM-9-4120-388-140247
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-4120-388-140248
EXPLANATION OF COLUMNS IN THE MAC, SECTION II,
EXPLANATION OF COLUMN IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III.
Section Il. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONER
Section Il. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONER (Con't) - TM-9-4120-388-140252
Section Il. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONER (Con't) - TM-9-4120-388-140253
Section IV. REMARKS - TM-9-4120-388-140254
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST - TM-9-4120-388-140255
Section Il. COMPONENTS OF END ITEMS
Section III. BASIC ISSUE ITEMS - TM-9-4120-388-140257
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-4120-388-140258
APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-4120-388-140259
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-4120-388-140260
TM-9-4120-388-14 Air Conditioner Vertical Compact 18 000 BTU/HR 208 Volt 3 Phase 50/60 Hertz NSN 4120-01-21 4-3692 Manual

Western Governors University

Privacy Statement
Press Release
Contact

Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business