Figure 1-0. Air Conditioner
CHAPTER 1 INTRODUCTION - TM-9-4120-407-140010
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRS).
SECTION II EQUIPMENT DESCRIPTION - TM-9-4120-407-140012
Figure 1-1. Location of Major Components
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-4120-407-140014
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. (Cont)
EQUIPMENT DATA. - TM-9-4120-407-140016
SECTION III TECHNICAL PRINCIPLES OF OPERATION - TM-9-4120-407-140017
Figure 1-2. Refrigeration Schematic
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4120-407-140019
Figure 2-1. Operator' Controls (Front Panel)
Figure 2-2. Operator' Controls (Rear Panel)
CONTROLS - TM-9-4120-407-140022
SECTION II OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4120-407-140023
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140025
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140026
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140027
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140028
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140029
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140030
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140031
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140032
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140033
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140034
SECTION III OPERATION UNDER USUAL CONDITIONS - TM-9-4120-407-140035
OPERATING PROCEDURES.
Faults and Corrective Actions.
OPERATING PROCEDURES. (Cont) - TM-9-4120-407-140038
Operation in Vent Mode.
OPERATING PROCEDURES. (Cont) - TM-9-4120-407-140040
Figure 2-12. Grille Adjustment
Operation in Cool Mode. - TM-9-4120-407-140042
Operation in Cool Mode (CONT) - TM-9-4120-407-140043
Operation in Cool Mode (CONT) - TM-9-4120-407-140044
Shutdown (OFF RESET).
Figure 2-18. Information Plates
SECTION IV OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4120-407-140047
NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION.
JAMMING AND ELECTRONIC COUNTERMEASURES (ECM)
CHAPTER 3 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4120-407-140050
SECTION III SERVICE UPON RECEIPT
Figure 3-1. Unpacking
SERVICE UPON RECEIPT OF MATERIAL. - TM-9-4120-407-140053
PREPARATION FOR INSTALLATION
PREPARATION FOR INSTALLATION. (Cont)
INSTALLATION INSTRUCTIONS - TM-9-4120-407-140056
Figure 3-4. Installation Dimensions (Sheet 1 of 2)
Figure 3-4. Installation Dimensions (Sheet 2 of 2)
INSTALLATION INSTRUCTIONS. (Cont) - TM-9-4120-407-140059
INSTALLATION INSTRUCTIONS. (Cont) - TM-9-4120-407-140060
FIGURE 3-5. WIRING DIAGRAM (SHEET 1 OF 2)
Figure 3-5. Wiring Diagram (Sheet 2 of 2)
Figure 3-6. Electrical Schematic
PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT.
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140066
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140067
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140068
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140069
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140070
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140071
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140072
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140073
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140074
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140075
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140076
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140077
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140078
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140079
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140080
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140081
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140082
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140083
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140084
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140085
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140086
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140087
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140088
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140089
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140090
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140091
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140092
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140093
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140094
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140095
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140096
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140097
SECTION V UNIT TROUBLESHOOTING - TM-9-4120-407-140098
Table 3-3. Unit Troubleshooting Table
Table 3-3. Unit Troubleshooting Table - Cont
COMPRESSOR DOES NOT START IN COOL MODE - TM-9-4120-407-140101
COMPRESSOR STARTS NORMALLY, BUT HIGH PRESSURE CUTOUT SWITCH SOON TRIPS - TM-9-4120-407-140102
HEATING CAPACITY REDUCED.
FRESH AIR DAMPER WILL NOT OPERATE.
SECTION VI UNIT MAINTENANCE PROCEDURES - TM-9-4120-407-140105
GRILLES REPLACEMENT.
Figure 3-9. Condenser Air Damper
Condenser Air Damper Vanes.
PANELS/COVERS REPLACEMENT.
Actuating Cylinder Cover Assembly.
Connector Cover Plates. - TM-9-4120-407-140111
Figure 3-14. Condenser Fan Covers
Top Panel. - TM-9-4120-407-140113
Lower Front Panel. - TM-9-4120-407-140114
Condenser Discharge Air Deflector Door.
Service Valve Cover - TM-9-4120-407-140116
SCREEN/GUARD REPLACEMENT.
AIR FILTERS REPLACEMENT.
Conditioned Air Filter.
MIST ELIMINATOR REPLACEMENT.
FRESH AIR DAMPER REPAIR AND REPLACEMENT.
Rod. Arm. and Worm Gear.
Remove Rod. Arm. and Worm Gear.
Disassembly. - TM-9-4120-407-140124
Assembly. - TM-9-4120-407-140125
Installation - TM-9-4120-407-140126
Install Actuator Mounting Bracket Panel.
ELECTRICAL WIRING REPAIR - GENERAL. - TM-9-4120-407-140128
Table 3-4. Wire List
Table 3-4. Wire List - Cont - TM-9-4120-407-140130
Table 3-4. Wire List - Cont - TM-9-4120-407-140131
Table 3-4. Wire List - Cont - TM-9-4120-407-140132
Table 3-4. Wire List - Cont - TM-9-4120-407-140133
CONTROL PANEL ASSEMBLY REPAIR AND REPLACEMENT.
Disassembly - TM-9-4120-407-140135
WIRING HARNESS (CONTROL PANEL) TESTING, REPAIR, AND REPLACEMENT.
WIRING HARNESS (CONTROL PANEL) TESTING, REPAIR, AND REPLACEMENT. (Cont)
POTENTIOMETER TESTING AND REPLACEMENT.
POTENTIOMETER TESTING AND REPLACEMENT. (Cont)
FAULT INDICATORS (LED'S) TESTING AND REPLACEMENT.
ROTARY SWITCH (S1) TESTING AND REPLACEMENT.
ROTARY SWITCH (S1) TESTING AND REPLACEMENT. (CONT)
WIRING HARNESSES (AIR CONDITIONER) TESTING, REPAIR AND REPLACEMENT.
Figure 3-35. Wiring Harnesses
Wiring Harnesses (8) and (9) Removal.
Wiring Harness (2) Installation.
EMI FILTERS AND SUPPRESSORS TESTING AND REPLACEMENT.
EMI Filter (FL2) Testing.
Removal. - TM-9-4120-407-140149
EMI Filter (FL2) Removal.
Figure 3-39. EMI Filter (FL2)
Installation. - TM-9-4120-407-140152
EMI Filter (FL2) Installation.
COIL FROST SWITCH TESTING AND REPLACEMENT.
Removal. - TM-9-4120-407-140155
ELECTRICAL COMPONENTS BRACKET REMOVAL.
Figure 3-42. Electrical Components Bracket
CAPACITORS (C3, C4, C5, C6, AND C7) TESTING AND REPLACEMENT.
Capacitors C5, C6, and C7 Removal.
RECTIFIERS (CR1 AND CR4) WITH CAPACITORS (C1 AND C2) TESTING AND REPLACEMENT.
Rectifier (CR4) Removal.
Testing. - TM-9-4120-407-140162
TRANSFORMER TESTING AND REPLACEMENT.
Installation. - TM-9-4120-407-140164
RELAYS K1 AND K2 WITH DIODES CR2, CR3, AND SURGE ARRESTOR SA1 TESTING AND REPLACEMENT.
Testing. - TM-9-4120-407-140166
TERMINAL BOARDS REPLACEMENT.
Installation. - TM-9-4120-407-140168
EVAPORATOR FANS AND MOTORS TESTING AND REPLACEMENT.
Figure 3-52. Evaporator Fan and Motor Assembly.
Testing. - TM-9-4120-407-140171
Installation. - TM-9-4120-407-140172
HEATER THERMOSTAT TESTING AND REPLACEMENT.
HEATER ELEMENT TESTING AND REPLACEMENT.
CONDENSER FANS AND MOTOR TESTING AND REPLACEMENT.
Removal. - TM-9-4120-407-140176
Installation. - TM-9-4120-407-140177
CIRCUIT BREAKER TESTING AND REPLACEMENT.
Figure 3-58. Circuit Breaker
Removal. - TM-9-4120-407-140180
SOLENOID VALVE TESTING AND COIL REPLACEMENT.
Removal. - TM-9-4120-407-140182
CONDENSATE TRAPS REPLACEMENT.
SECTION VII PREPARATION FOR STORAGE OR SHIPMENT - TM-9-4120-407-140184
CHAPTER 4 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-407-140185
SECTION II MAINTENANCE PROCEDURES
FABRIC COVER REPAIR.
OUTSIDE COVERS AND PANELS REPAIR.
Repair. - TM-9-4120-407-140189
INFORMATION PLATES REPLACEMENT.
LOGIC BOX ASSEMBLY TESTING AND REPLACEMENT.
Heat Mode Test.
Heat Mode Test (CONT) - TM-9-4120-407-140193
Heat Mode Test (CONT) - TM-9-4120-407-140194
Vent mode test. - TM-9-4120-407-140195
Vent mode test (CONT) - TM-9-4120-407-140196
Cool mode test. - TM-9-4120-407-140197
Cool mode test (CONT) - TM-9-4120-407-140198
Cool mode test (CONT) - TM-9-4120-407-140199
Removal. - TM-9-4120-407-140200
MOTOR CONTROLLER ASSEMBLY REPLACEMENT.
Figure 4-3. Motor Controller
Air Duct Hose Removal.
Air Duct Hose Installation.
EVAPORATOR FAN MOTORS REPAIR.
Figure 4-4. Evaporator Fan Motors (B3 & B4)
Assembly. - TM-9-4120-407-140207
CONDENSER FAN MOTOR REPAIR.
Figure 4-5. Condenser Fan Motor (B2)
Assembly. - TM-9-4120-407-140210
Figure 4-6. Service Manifold Installation
Removal. - TM-9-4120-407-140212
DISCHARGING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140213
Figure 4-7. Discharging Refrigerant
PURGING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140215
PURGING THE REFRIGERANT SYSTEM. (Cont)
BRAZING/DEBRAZE PROCEDURES.
Braze.
Braze. (CONT)
FLUSHING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140220
Purge
LEAK TESTING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140222
To pressurize a system that has been dischawed and purged:
EVACUATING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140224
Evacuate.
CHARGING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140226
Figure 4-10. Refrigerant Charging (Total System)
Full Charge - TM-9-4120-407-140228
Partial Charge. - TM-9-4120-407-140229
Figure 4-11. Refrigerant Charging (Partial Systems/Small Quantify Charge)
REFRIGERANT SYSTEM PRESSURE CHECK. - TM-9-4120-407-140231
Table 4-2. Pressure Temperature Relationship of Saturated Refrigerant R-22
Table 4-3. Normal Operating Pressures (In Full Cooling Decrease Mode)
REFRIGERANT DESICCANT DEHYDRATOR (FILTER-DRIER) INSPECTION AND REPLACEMENT.
ACTUATING CYLINDER INSPECTION, ADJUSTMENT, AND REPLACEMENT.
ACTUATING CYLINDER INSPECTION, ADJUSTMENT, AND REPLACEMENT. (Cont)
SAFETY CONTROL BOX (PRESSURE SWITCHES) TESTING AND REPLACEMENT.
Low Pressure Switch.
Removal. - TM-9-4120-407-140239
Installation. - TM-9-4120-407-140240
PRESSURE RELIEF VALVE INSPECTION AND REPLACEMENT.
CONDENSER COIL REPLACEMENT. - TM-9-4120-407-140242
RECEIVER INSPECTION AND REPLACEMENT.
RECEIVER INSPECTION AND REPLACEMENT. (Cont)
SERVICE VALVES INSPECTION AND REPLACEMENT.
SERVICE VALVES INSPECTION AND REPLACEMENT. (Cont)
SOLENOID VALVE REPLACEMENT.
LIQUID SIGHT INDICATOR REPLACEMENT.
EXPANSION VALVE TESTING AND REPLACEMENT.
EXPANSION VALVE TESTING AND REPLACEMENT. (Cont) - TM-9-4120-407-140250
Figure 4-21. Expansion Valve
EXPANSION VALVE TESTING AND REPLACEMENT. (Cont) - TM-9-4120-407-140252
EVAPORATOR COIL REPLACEMENT. - TM-9-4120-407-140253
Figure 4-22. Evaporator Coil
COMPRESSOR TESTING, REPAIR AND REPLACEMENT.
Figure 4-23. Compressor Replaceable Items
REMOVAL - TM-9-4120-407-140257
Compressor Assembly.
Figure 4-24. Compressor Assembly
INSTALLATION - TM-9-4120-407-140260
TUBING AND FITTINGS TESTING AND REPLACEMENT.
INSULATION INSPECTION AND REPLACEMENT.
Bare Insulation.
CHAPTER 5 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-407-140264
CASING INSPECTION AND REPAIR.
Repair. - TM-9-4120-407-140266
Installation. - TM-9-4120-407-140267
APPENDIX A REFERENCES - TM-9-4120-407-140268
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-4120-407-140269
EXPLANATION OF COLUMNS IN THE MAC, SECTION II. - TM-9-4120-407-140270
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III. - TM-9-4120-407-140271
SECTION II MAINTENANCE ALLOCATION CHART - TM-9-4120-407-140272
Maintenance Allocation Chart - Cont - TM-9-4120-407-140273
Maintenance Allocation Chart - Cont - TM-9-4120-407-140274
Maintenance Allocation Chart - Cont - TM-9-4120-407-140275
Maintenance Allocation Chart - Cont - TM-9-4120-407-140276
Maintenance Allocation Chart - Cont - TM-9-4120-407-140277
Maintenance Allocation Chart - Cont - TM-9-4120-407-140278
SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS MAINTENANCE ALLOCATION CHART - TM-9-4120-407-140279
SECTION IV REMARKS MAINTENANCE ALLOCATION CHART - TM-9-4120-407-140280
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LIST - TM-9-4120-407-140281
Figure C-1. Components of End Item - TM-9-4120-407-140282
SECTION IN II COMPONENTS OF END ITEM
SECTION III BASIC ISSUE ITEMS - TM-9-4120-407-140284
APPENDIX D ADDITIONAL AUTHORIZATION LIST (AAL) ITEMS - TM-9-4120-407-140285
APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (EDSML) - TM-9-4120-407-140286
SECTION II EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-4120-407-140287
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-9-4120-407-140288
Manufactured Items Part Number Index - TM-9-4120-407-140289
SECTION II MANUFACTURED ITEMS ILLUSTRATIONS
Figure F-2. Copper Tubing
Figure F-3. Interconnecting Remote Control Cable Diagram
Figure F-5. Insulation
Figure F-6. Insulation Sleeving
Figure F-8. Transparent Vinyl Tubing
Figure F-l1. Gasket, Part Number 120K1444-1/2
Figure F-14. Gasket, Part Number 13214E3931/4
Figure F-18. Insulation, Part Number 13225E8090/3
Figure F-21. Gasket, Part Number 23225E8090/4
Figure F-25. Gasket, Part Number 13225E8171/2
Figure F-28. Gasket, Part Number 13229E8068/8
Figure F-31. Gasket, Part Number 13229E8069/3
Figure F-34. Gasket, Part Number 13229E8076/4
Figure F-36. Gasket, Part Number 13229E8076/6
Figure F-39. Gasket, Part Number 13229E8076/16
Figure F-41. Rubber Channel
Figure F-43. insulation, Part Number 13229E8100/l25 and 13229E8100/128
Figure F-45. Insulation, Part Number 13229E8100/129
Figure F-47. Insulation, Part Number 13229E8100/131 & 13229E8100/133
Figure F-49. Insulation, Part Number 13229E8100/138
Figure F-51. Insulation, Part Number 13229E8100/144
Figure F-53. Insulation, Part Number 13229E8100/146
Figure F-55. Insulation, Part Number 13229E8100/398 & 13229E8100/399
Figure F-57. Insulation, Part Number 13229E8100/411
Figure F-59. Insulation, Part Number 13229E8101/41
Figure F-61. Insulation, Part Number 13229E8105/9
Figure F-62. Gasket, Part Number 13229E8105/17
APPENDIX G MANDATORY REPLACEMENT PARTS - TM-9-4120-407-140318
APPENDIX G MANDATORY REPLACEMENT PARTS (CONT)
TM-9-4120-407-14 Air Conditioner 36 000 BTU Vertical Mult-Power Input Model F36T-MPI NSN 4120-01-359-0083 Manual
CHAPTER 1 INTRODUCTION - TM-9-4120-407-140010
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRS).
SECTION II EQUIPMENT DESCRIPTION - TM-9-4120-407-140012
Figure 1-1. Location of Major Components
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-4120-407-140014
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. (Cont)
EQUIPMENT DATA. - TM-9-4120-407-140016
SECTION III TECHNICAL PRINCIPLES OF OPERATION - TM-9-4120-407-140017
Figure 1-2. Refrigeration Schematic
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4120-407-140019
Figure 2-1. Operator' Controls (Front Panel)
Figure 2-2. Operator' Controls (Rear Panel)
CONTROLS - TM-9-4120-407-140022
SECTION II OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4120-407-140023
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140025
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140026
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140027
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140028
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140029
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140030
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140031
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140032
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140033
Table 2-1. Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140034
SECTION III OPERATION UNDER USUAL CONDITIONS - TM-9-4120-407-140035
OPERATING PROCEDURES.
Faults and Corrective Actions.
OPERATING PROCEDURES. (Cont) - TM-9-4120-407-140038
Operation in Vent Mode.
OPERATING PROCEDURES. (Cont) - TM-9-4120-407-140040
Figure 2-12. Grille Adjustment
Operation in Cool Mode. - TM-9-4120-407-140042
Operation in Cool Mode (CONT) - TM-9-4120-407-140043
Operation in Cool Mode (CONT) - TM-9-4120-407-140044
Shutdown (OFF RESET).
Figure 2-18. Information Plates
SECTION IV OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4120-407-140047
NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION.
JAMMING AND ELECTRONIC COUNTERMEASURES (ECM)
CHAPTER 3 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4120-407-140050
SECTION III SERVICE UPON RECEIPT
Figure 3-1. Unpacking
SERVICE UPON RECEIPT OF MATERIAL. - TM-9-4120-407-140053
PREPARATION FOR INSTALLATION
PREPARATION FOR INSTALLATION. (Cont)
INSTALLATION INSTRUCTIONS - TM-9-4120-407-140056
Figure 3-4. Installation Dimensions (Sheet 1 of 2)
Figure 3-4. Installation Dimensions (Sheet 2 of 2)
INSTALLATION INSTRUCTIONS. (Cont) - TM-9-4120-407-140059
INSTALLATION INSTRUCTIONS. (Cont) - TM-9-4120-407-140060
FIGURE 3-5. WIRING DIAGRAM (SHEET 1 OF 2)
Figure 3-5. Wiring Diagram (Sheet 2 of 2)
Figure 3-6. Electrical Schematic
PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT.
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140066
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140067
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140068
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140069
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140070
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140071
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140072
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140073
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140074
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140075
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140076
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140077
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140078
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140079
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140080
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140081
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140082
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140083
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140084
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140085
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140086
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140087
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140088
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140089
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140090
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140091
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140092
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140093
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140094
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140095
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140096
Table 3-2. Unit Preventive Maintenance Checks and Services for Model F36T-MPI - Cont - TM-9-4120-407-140097
SECTION V UNIT TROUBLESHOOTING - TM-9-4120-407-140098
Table 3-3. Unit Troubleshooting Table
Table 3-3. Unit Troubleshooting Table - Cont
COMPRESSOR DOES NOT START IN COOL MODE - TM-9-4120-407-140101
COMPRESSOR STARTS NORMALLY, BUT HIGH PRESSURE CUTOUT SWITCH SOON TRIPS - TM-9-4120-407-140102
HEATING CAPACITY REDUCED.
FRESH AIR DAMPER WILL NOT OPERATE.
SECTION VI UNIT MAINTENANCE PROCEDURES - TM-9-4120-407-140105
GRILLES REPLACEMENT.
Figure 3-9. Condenser Air Damper
Condenser Air Damper Vanes.
PANELS/COVERS REPLACEMENT.
Actuating Cylinder Cover Assembly.
Connector Cover Plates. - TM-9-4120-407-140111
Figure 3-14. Condenser Fan Covers
Top Panel. - TM-9-4120-407-140113
Lower Front Panel. - TM-9-4120-407-140114
Condenser Discharge Air Deflector Door.
Service Valve Cover - TM-9-4120-407-140116
SCREEN/GUARD REPLACEMENT.
AIR FILTERS REPLACEMENT.
Conditioned Air Filter.
MIST ELIMINATOR REPLACEMENT.
FRESH AIR DAMPER REPAIR AND REPLACEMENT.
Rod. Arm. and Worm Gear.
Remove Rod. Arm. and Worm Gear.
Disassembly. - TM-9-4120-407-140124
Assembly. - TM-9-4120-407-140125
Installation - TM-9-4120-407-140126
Install Actuator Mounting Bracket Panel.
ELECTRICAL WIRING REPAIR - GENERAL. - TM-9-4120-407-140128
Table 3-4. Wire List
Table 3-4. Wire List - Cont - TM-9-4120-407-140130
Table 3-4. Wire List - Cont - TM-9-4120-407-140131
Table 3-4. Wire List - Cont - TM-9-4120-407-140132
Table 3-4. Wire List - Cont - TM-9-4120-407-140133
CONTROL PANEL ASSEMBLY REPAIR AND REPLACEMENT.
Disassembly - TM-9-4120-407-140135
WIRING HARNESS (CONTROL PANEL) TESTING, REPAIR, AND REPLACEMENT.
WIRING HARNESS (CONTROL PANEL) TESTING, REPAIR, AND REPLACEMENT. (Cont)
POTENTIOMETER TESTING AND REPLACEMENT.
POTENTIOMETER TESTING AND REPLACEMENT. (Cont)
FAULT INDICATORS (LED'S) TESTING AND REPLACEMENT.
ROTARY SWITCH (S1) TESTING AND REPLACEMENT.
ROTARY SWITCH (S1) TESTING AND REPLACEMENT. (CONT)
WIRING HARNESSES (AIR CONDITIONER) TESTING, REPAIR AND REPLACEMENT.
Figure 3-35. Wiring Harnesses
Wiring Harnesses (8) and (9) Removal.
Wiring Harness (2) Installation.
EMI FILTERS AND SUPPRESSORS TESTING AND REPLACEMENT.
EMI Filter (FL2) Testing.
Removal. - TM-9-4120-407-140149
EMI Filter (FL2) Removal.
Figure 3-39. EMI Filter (FL2)
Installation. - TM-9-4120-407-140152
EMI Filter (FL2) Installation.
COIL FROST SWITCH TESTING AND REPLACEMENT.
Removal. - TM-9-4120-407-140155
ELECTRICAL COMPONENTS BRACKET REMOVAL.
Figure 3-42. Electrical Components Bracket
CAPACITORS (C3, C4, C5, C6, AND C7) TESTING AND REPLACEMENT.
Capacitors C5, C6, and C7 Removal.
RECTIFIERS (CR1 AND CR4) WITH CAPACITORS (C1 AND C2) TESTING AND REPLACEMENT.
Rectifier (CR4) Removal.
Testing. - TM-9-4120-407-140162
TRANSFORMER TESTING AND REPLACEMENT.
Installation. - TM-9-4120-407-140164
RELAYS K1 AND K2 WITH DIODES CR2, CR3, AND SURGE ARRESTOR SA1 TESTING AND REPLACEMENT.
Testing. - TM-9-4120-407-140166
TERMINAL BOARDS REPLACEMENT.
Installation. - TM-9-4120-407-140168
EVAPORATOR FANS AND MOTORS TESTING AND REPLACEMENT.
Figure 3-52. Evaporator Fan and Motor Assembly.
Testing. - TM-9-4120-407-140171
Installation. - TM-9-4120-407-140172
HEATER THERMOSTAT TESTING AND REPLACEMENT.
HEATER ELEMENT TESTING AND REPLACEMENT.
CONDENSER FANS AND MOTOR TESTING AND REPLACEMENT.
Removal. - TM-9-4120-407-140176
Installation. - TM-9-4120-407-140177
CIRCUIT BREAKER TESTING AND REPLACEMENT.
Figure 3-58. Circuit Breaker
Removal. - TM-9-4120-407-140180
SOLENOID VALVE TESTING AND COIL REPLACEMENT.
Removal. - TM-9-4120-407-140182
CONDENSATE TRAPS REPLACEMENT.
SECTION VII PREPARATION FOR STORAGE OR SHIPMENT - TM-9-4120-407-140184
CHAPTER 4 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-407-140185
SECTION II MAINTENANCE PROCEDURES
FABRIC COVER REPAIR.
OUTSIDE COVERS AND PANELS REPAIR.
Repair. - TM-9-4120-407-140189
INFORMATION PLATES REPLACEMENT.
LOGIC BOX ASSEMBLY TESTING AND REPLACEMENT.
Heat Mode Test.
Heat Mode Test (CONT) - TM-9-4120-407-140193
Heat Mode Test (CONT) - TM-9-4120-407-140194
Vent mode test. - TM-9-4120-407-140195
Vent mode test (CONT) - TM-9-4120-407-140196
Cool mode test. - TM-9-4120-407-140197
Cool mode test (CONT) - TM-9-4120-407-140198
Cool mode test (CONT) - TM-9-4120-407-140199
Removal. - TM-9-4120-407-140200
MOTOR CONTROLLER ASSEMBLY REPLACEMENT.
Figure 4-3. Motor Controller
Air Duct Hose Removal.
Air Duct Hose Installation.
EVAPORATOR FAN MOTORS REPAIR.
Figure 4-4. Evaporator Fan Motors (B3 & B4)
Assembly. - TM-9-4120-407-140207
CONDENSER FAN MOTOR REPAIR.
Figure 4-5. Condenser Fan Motor (B2)
Assembly. - TM-9-4120-407-140210
Figure 4-6. Service Manifold Installation
Removal. - TM-9-4120-407-140212
DISCHARGING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140213
Figure 4-7. Discharging Refrigerant
PURGING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140215
PURGING THE REFRIGERANT SYSTEM. (Cont)
BRAZING/DEBRAZE PROCEDURES.
Braze.
Braze. (CONT)
FLUSHING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140220
Purge
LEAK TESTING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140222
To pressurize a system that has been dischawed and purged:
EVACUATING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140224
Evacuate.
CHARGING THE REFRIGERANT SYSTEM. - TM-9-4120-407-140226
Figure 4-10. Refrigerant Charging (Total System)
Full Charge - TM-9-4120-407-140228
Partial Charge. - TM-9-4120-407-140229
Figure 4-11. Refrigerant Charging (Partial Systems/Small Quantify Charge)
REFRIGERANT SYSTEM PRESSURE CHECK. - TM-9-4120-407-140231
Table 4-2. Pressure Temperature Relationship of Saturated Refrigerant R-22
Table 4-3. Normal Operating Pressures (In Full Cooling Decrease Mode)
REFRIGERANT DESICCANT DEHYDRATOR (FILTER-DRIER) INSPECTION AND REPLACEMENT.
ACTUATING CYLINDER INSPECTION, ADJUSTMENT, AND REPLACEMENT.
ACTUATING CYLINDER INSPECTION, ADJUSTMENT, AND REPLACEMENT. (Cont)
SAFETY CONTROL BOX (PRESSURE SWITCHES) TESTING AND REPLACEMENT.
Low Pressure Switch.
Removal. - TM-9-4120-407-140239
Installation. - TM-9-4120-407-140240
PRESSURE RELIEF VALVE INSPECTION AND REPLACEMENT.
CONDENSER COIL REPLACEMENT. - TM-9-4120-407-140242
RECEIVER INSPECTION AND REPLACEMENT.
RECEIVER INSPECTION AND REPLACEMENT. (Cont)
SERVICE VALVES INSPECTION AND REPLACEMENT.
SERVICE VALVES INSPECTION AND REPLACEMENT. (Cont)
SOLENOID VALVE REPLACEMENT.
LIQUID SIGHT INDICATOR REPLACEMENT.
EXPANSION VALVE TESTING AND REPLACEMENT.
EXPANSION VALVE TESTING AND REPLACEMENT. (Cont) - TM-9-4120-407-140250
Figure 4-21. Expansion Valve
EXPANSION VALVE TESTING AND REPLACEMENT. (Cont) - TM-9-4120-407-140252
EVAPORATOR COIL REPLACEMENT. - TM-9-4120-407-140253
Figure 4-22. Evaporator Coil
COMPRESSOR TESTING, REPAIR AND REPLACEMENT.
Figure 4-23. Compressor Replaceable Items
REMOVAL - TM-9-4120-407-140257
Compressor Assembly.
Figure 4-24. Compressor Assembly
INSTALLATION - TM-9-4120-407-140260
TUBING AND FITTINGS TESTING AND REPLACEMENT.
INSULATION INSPECTION AND REPLACEMENT.
Bare Insulation.
CHAPTER 5 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-407-140264
CASING INSPECTION AND REPAIR.
Repair. - TM-9-4120-407-140266
Installation. - TM-9-4120-407-140267
APPENDIX A REFERENCES - TM-9-4120-407-140268
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-4120-407-140269
EXPLANATION OF COLUMNS IN THE MAC, SECTION II. - TM-9-4120-407-140270
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III. - TM-9-4120-407-140271
SECTION II MAINTENANCE ALLOCATION CHART - TM-9-4120-407-140272
Maintenance Allocation Chart - Cont - TM-9-4120-407-140273
Maintenance Allocation Chart - Cont - TM-9-4120-407-140274
Maintenance Allocation Chart - Cont - TM-9-4120-407-140275
Maintenance Allocation Chart - Cont - TM-9-4120-407-140276
Maintenance Allocation Chart - Cont - TM-9-4120-407-140277
Maintenance Allocation Chart - Cont - TM-9-4120-407-140278
SECTION III TOOL AND TEST EQUIPMENT REQUIREMENTS MAINTENANCE ALLOCATION CHART - TM-9-4120-407-140279
SECTION IV REMARKS MAINTENANCE ALLOCATION CHART - TM-9-4120-407-140280
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LIST - TM-9-4120-407-140281
Figure C-1. Components of End Item - TM-9-4120-407-140282
SECTION IN II COMPONENTS OF END ITEM
SECTION III BASIC ISSUE ITEMS - TM-9-4120-407-140284
APPENDIX D ADDITIONAL AUTHORIZATION LIST (AAL) ITEMS - TM-9-4120-407-140285
APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (EDSML) - TM-9-4120-407-140286
SECTION II EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-4120-407-140287
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-9-4120-407-140288
Manufactured Items Part Number Index - TM-9-4120-407-140289
SECTION II MANUFACTURED ITEMS ILLUSTRATIONS
Figure F-2. Copper Tubing
Figure F-3. Interconnecting Remote Control Cable Diagram
Figure F-5. Insulation
Figure F-6. Insulation Sleeving
Figure F-8. Transparent Vinyl Tubing
Figure F-l1. Gasket, Part Number 120K1444-1/2
Figure F-14. Gasket, Part Number 13214E3931/4
Figure F-18. Insulation, Part Number 13225E8090/3
Figure F-21. Gasket, Part Number 23225E8090/4
Figure F-25. Gasket, Part Number 13225E8171/2
Figure F-28. Gasket, Part Number 13229E8068/8
Figure F-31. Gasket, Part Number 13229E8069/3
Figure F-34. Gasket, Part Number 13229E8076/4
Figure F-36. Gasket, Part Number 13229E8076/6
Figure F-39. Gasket, Part Number 13229E8076/16
Figure F-41. Rubber Channel
Figure F-43. insulation, Part Number 13229E8100/l25 and 13229E8100/128
Figure F-45. Insulation, Part Number 13229E8100/129
Figure F-47. Insulation, Part Number 13229E8100/131 & 13229E8100/133
Figure F-49. Insulation, Part Number 13229E8100/138
Figure F-51. Insulation, Part Number 13229E8100/144
Figure F-53. Insulation, Part Number 13229E8100/146
Figure F-55. Insulation, Part Number 13229E8100/398 & 13229E8100/399
Figure F-57. Insulation, Part Number 13229E8100/411
Figure F-59. Insulation, Part Number 13229E8101/41
Figure F-61. Insulation, Part Number 13229E8105/9
Figure F-62. Gasket, Part Number 13229E8105/17
APPENDIX G MANDATORY REPLACEMENT PARTS - TM-9-4120-407-140318
APPENDIX G MANDATORY REPLACEMENT PARTS (CONT)
TM-9-4120-407-14 Air Conditioner 36 000 BTU Vertical Mult-Power Input Model F36T-MPI NSN 4120-01-359-0083 Manual
