CHAPTER 1 INTRODUCTION - TM-9-4910-663-120008
Section II. DESCRIPTION AND DATA - TM-9-4910-663-120009
DATA PLATES.
Figure 1-1.Test stand, front view showing data plates.
Figure 1-2.Test stand, rear view, showing data plates.
TABULATED DATA - TM-9-4910-663-120013
Figure 1-3.High voltage compartment, inside view.
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4910-663-120015
Figure 2-1. Instrument and receptacle panels, controls and indicators.
Instrument Panel.
Instrument Panel (CONT) - TM-9-4910-663-120018
Instrument Panel (CONT) - TM-9-4910-663-120019
Control Panel. - TM-9-4910-663-120020
Figure 2-2.Control and rheostat panels, controls and indicators.
Control Panel. - TM-9-4910-663-120022
Binding Post Panel.
Rheostat Panel.
Figure 2-3.Binding post panel, controls and binding posts.
Timer Panel.
Figure 2-4.Timing and drive control panels, controls and indicators.
Figure 2-5.High voltage compartment controls.
PREPARATION FOR OPERATION.
Figure 2-6.Regulator mounting bracket components.
MOUNTING OF COMPONENTS TO BE TESTED
Figure 2-7.Test stand accessories.
Figure 2-8.Battery connections.
Table 2-1.Initial Control Positions
Table 2-1.Initial Control Positions - Continued - TM-9-4910-663-120035
Table 2-1.Initial Control Positions - Continued - TM-9-4910-663-120036
Mounting Pulley Driven Generators/Alternators
Figure 2-9.Components used for mounting direct driven generators/alternators (typical).
Figure 2-10.Components used for mounting pulley driven generators/alternators (typical).
Mounting of Rectifiers.
Figure 2-11.Mechanical actuation of lever operated starter start switch.
GENERAL OPERATION OF TEST STAND
Operating TACHOMETER RPM Meter.
For example: - TM-9-4910-663-120044
TESTING VOLTAGE REGULATORS
Table 2-1.1 Items That May Be Tested
OPERATING AND TEST INSTRUCTIONS
OPERATING AND TEST INSTRUCTIONS (CONT) - TM-9-4910-663-120048
OPERATING AND TEST INSTRUCTIONS (CONT) - TM-9-4910-663-120049
Testing Generator-Regulator (Negative Ground).
Testing Generator-Regulator (Negative Ground) - CONT - TM-9-4910-663-120051
Testing Generator-Regulator (Negative Ground) - CONT - TM-9-4910-663-120052
Testing Generator-Regulator (Positive Ground).
Testing Generator-Regulator (Positive Ground) (CONTINUED) - TM-9-4910-663-120054
Testing Generator-Regulator (Positive Ground) (CONTINUED) - TM-9-4910-663-120055
Testing AC/DC Systems (28 Volts, 100 to 400 Amperes, Externally Rectified)
Testing AC/DC Systems (28 Volts, 100 to 400 Amperes, Externally Rectified) (CONT)
Testing AC/DC Systems (Internal, Regulator/Rectifier)
Testing Starters (Cranking Motors).
Testing Free Running (No Load) Starters.
Use of DC Generator for Starter Testing.
DC Variable Voltage Supply.
Relay Contacts Test.
Battery Charge Circuit.
Charging of Batteries.
Vibration Tachometer.
FIGURE 2-12. Typical system interconnections, 25 ampere DC generator with regulator.
FIGURE 2-13. Typical system interconnections, 100 ampere AC/DC system with voltage regulator and rectifier.
FIGURE 2-14. Typical system interconnections, 300 ampere DC generator with fan and regulator.
FIGURE 2-15. Typical system interconnections, 100 ampere alternator with rectifier, manual field control.
Figure 2-16.Generator connection, 300 ampere, 30 vdc generator (Army P/N 10889713, Lear Siegler G-22-6F-0; Army P/N 10889998, Lea Siegel G-22-7-F-0).r
FIGURE 2-17. Generator connection, 300 ampere, 30 vdc generator (Army P/N 10914831, Lear Siegler G-22-9).
(Army P/N 10950808-1, Prestolite GHA-4804UT).
Figure 2-19.Rectifier connection, 100 ampere ac/dc
FIGURE 2-20. igure 2-20.Voltage regulator connection, 25 ampere, 24 vdc (Army P/N 7351952, Delco Remy 1118424; Army P/N 8360020, Delco Remy 1118656; Army P/N 8712283, Prestolite PRJBC-4004UT; Army P/N 11631857, Vapor 26640473-04).
Figure 2-21.Voltage regulator connection, 25 ampere, 24 vdc
Figure 2-22.Voltage regulator connection, 300 ampere, 28 vdc (Army P/N 11621812, Vapor 26540208-03).
Figure 2-23.Alternator connection, 60 ampere, 28 vdc (Army P/N 10929868, Prestolite AMA-5103UT).
Figure 2-24.Alternator connection, 100 ampere, 28 vdc, (Army P/N 11613630, Leece Neville A001-3018-AB).
Figure 2-25.Alternator connection, 100 ampere ac/dc system
Figure 2-26.Alternator connection, 100 ampere, 28 vdc
Figure 2-27.Starter connection, heavy duty
Figure 2-28. Starter connection (Army P/N 10935376, Leece Neville
Figure 2-29.Starter connection
SECTION II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-9-4910-663-120085
General - TM-9-4910-663-120086
TABLE 2-2. Operator's Preventive Maintenance Checks and Services
Section III. OPERATION OF AUXILIARY EQUIPMENT - TM-9-4910-663-120088
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-9-4910-663-120089
Varidrive (Part No. 7458-2).
LUBRICATION UNDER UNUSUAL CONDITIONS.
SECTION II TROUBLESHOOTING
Section III. MAINTENANCE
Figure 3-1.Varidrive lubrication chart (part number 7458-2) .
Figure 3-2.Varidrive lubrication chart (part number 7458-4).
Table 3-2.Troubleshooting
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-9-4910-663-120097
Table 4-1.Power Requirements Chart
For example: - TM-9-4910-663-120099
Figure 4-1.Test stand outline dimensions.
Figure 4-2.Power terminal board voltage connections.
SECTION II. LUBRICATION INSTRUCTIONS
Figure 4-3.Test stand, front view, major assemblies
INSTRUMENT PANEL ASSEMBLY (1, fig 4-3)
Figure 4-4.Test stand, rear view, major assemblies.
VARIDRIVE ASSEMBLY (2, fig 4-4).
APPENDIX A REFERENCES - TM-9-4910-663-120107
APPENDIX B COMPONENTS OF END ITEM LIST - TM-9-4910-663-120108
APPENDIX C ADDITIONAL AUTHORIZATION LIST - TM-9-4910-663-120109
APPENDIX D MAINTENANCE ALLOCATION CHART - TM-9-4910-663-120110
EXPLANATION OF FORMAT - TM-9-4910-663-120111
SECTION II. MAINTENANCE ALLOCATION CHART - TM-9-4910-663-120112
Table D-1
Table D-1 - Continued
APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-4910-663-120115
TM-9-4910-663-12 Test Stand Automotive Generator Alternator Starter and Associated Equipment Model GASR-500 P/N 7458-2 (NSN 4910-01-041-8161) Manual
Section II. DESCRIPTION AND DATA - TM-9-4910-663-120009
DATA PLATES.
Figure 1-1.Test stand, front view showing data plates.
Figure 1-2.Test stand, rear view, showing data plates.
TABULATED DATA - TM-9-4910-663-120013
Figure 1-3.High voltage compartment, inside view.
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4910-663-120015
Figure 2-1. Instrument and receptacle panels, controls and indicators.
Instrument Panel.
Instrument Panel (CONT) - TM-9-4910-663-120018
Instrument Panel (CONT) - TM-9-4910-663-120019
Control Panel. - TM-9-4910-663-120020
Figure 2-2.Control and rheostat panels, controls and indicators.
Control Panel. - TM-9-4910-663-120022
Binding Post Panel.
Rheostat Panel.
Figure 2-3.Binding post panel, controls and binding posts.
Timer Panel.
Figure 2-4.Timing and drive control panels, controls and indicators.
Figure 2-5.High voltage compartment controls.
PREPARATION FOR OPERATION.
Figure 2-6.Regulator mounting bracket components.
MOUNTING OF COMPONENTS TO BE TESTED
Figure 2-7.Test stand accessories.
Figure 2-8.Battery connections.
Table 2-1.Initial Control Positions
Table 2-1.Initial Control Positions - Continued - TM-9-4910-663-120035
Table 2-1.Initial Control Positions - Continued - TM-9-4910-663-120036
Mounting Pulley Driven Generators/Alternators
Figure 2-9.Components used for mounting direct driven generators/alternators (typical).
Figure 2-10.Components used for mounting pulley driven generators/alternators (typical).
Mounting of Rectifiers.
Figure 2-11.Mechanical actuation of lever operated starter start switch.
GENERAL OPERATION OF TEST STAND
Operating TACHOMETER RPM Meter.
For example: - TM-9-4910-663-120044
TESTING VOLTAGE REGULATORS
Table 2-1.1 Items That May Be Tested
OPERATING AND TEST INSTRUCTIONS
OPERATING AND TEST INSTRUCTIONS (CONT) - TM-9-4910-663-120048
OPERATING AND TEST INSTRUCTIONS (CONT) - TM-9-4910-663-120049
Testing Generator-Regulator (Negative Ground).
Testing Generator-Regulator (Negative Ground) - CONT - TM-9-4910-663-120051
Testing Generator-Regulator (Negative Ground) - CONT - TM-9-4910-663-120052
Testing Generator-Regulator (Positive Ground).
Testing Generator-Regulator (Positive Ground) (CONTINUED) - TM-9-4910-663-120054
Testing Generator-Regulator (Positive Ground) (CONTINUED) - TM-9-4910-663-120055
Testing AC/DC Systems (28 Volts, 100 to 400 Amperes, Externally Rectified)
Testing AC/DC Systems (28 Volts, 100 to 400 Amperes, Externally Rectified) (CONT)
Testing AC/DC Systems (Internal, Regulator/Rectifier)
Testing Starters (Cranking Motors).
Testing Free Running (No Load) Starters.
Use of DC Generator for Starter Testing.
DC Variable Voltage Supply.
Relay Contacts Test.
Battery Charge Circuit.
Charging of Batteries.
Vibration Tachometer.
FIGURE 2-12. Typical system interconnections, 25 ampere DC generator with regulator.
FIGURE 2-13. Typical system interconnections, 100 ampere AC/DC system with voltage regulator and rectifier.
FIGURE 2-14. Typical system interconnections, 300 ampere DC generator with fan and regulator.
FIGURE 2-15. Typical system interconnections, 100 ampere alternator with rectifier, manual field control.
Figure 2-16.Generator connection, 300 ampere, 30 vdc generator (Army P/N 10889713, Lear Siegler G-22-6F-0; Army P/N 10889998, Lea Siegel G-22-7-F-0).r
FIGURE 2-17. Generator connection, 300 ampere, 30 vdc generator (Army P/N 10914831, Lear Siegler G-22-9).
(Army P/N 10950808-1, Prestolite GHA-4804UT).
Figure 2-19.Rectifier connection, 100 ampere ac/dc
FIGURE 2-20. igure 2-20.Voltage regulator connection, 25 ampere, 24 vdc (Army P/N 7351952, Delco Remy 1118424; Army P/N 8360020, Delco Remy 1118656; Army P/N 8712283, Prestolite PRJBC-4004UT; Army P/N 11631857, Vapor 26640473-04).
Figure 2-21.Voltage regulator connection, 25 ampere, 24 vdc
Figure 2-22.Voltage regulator connection, 300 ampere, 28 vdc (Army P/N 11621812, Vapor 26540208-03).
Figure 2-23.Alternator connection, 60 ampere, 28 vdc (Army P/N 10929868, Prestolite AMA-5103UT).
Figure 2-24.Alternator connection, 100 ampere, 28 vdc, (Army P/N 11613630, Leece Neville A001-3018-AB).
Figure 2-25.Alternator connection, 100 ampere ac/dc system
Figure 2-26.Alternator connection, 100 ampere, 28 vdc
Figure 2-27.Starter connection, heavy duty
Figure 2-28. Starter connection (Army P/N 10935376, Leece Neville
Figure 2-29.Starter connection
SECTION II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-9-4910-663-120085
General - TM-9-4910-663-120086
TABLE 2-2. Operator's Preventive Maintenance Checks and Services
Section III. OPERATION OF AUXILIARY EQUIPMENT - TM-9-4910-663-120088
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-9-4910-663-120089
Varidrive (Part No. 7458-2).
LUBRICATION UNDER UNUSUAL CONDITIONS.
SECTION II TROUBLESHOOTING
Section III. MAINTENANCE
Figure 3-1.Varidrive lubrication chart (part number 7458-2) .
Figure 3-2.Varidrive lubrication chart (part number 7458-4).
Table 3-2.Troubleshooting
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-9-4910-663-120097
Table 4-1.Power Requirements Chart
For example: - TM-9-4910-663-120099
Figure 4-1.Test stand outline dimensions.
Figure 4-2.Power terminal board voltage connections.
SECTION II. LUBRICATION INSTRUCTIONS
Figure 4-3.Test stand, front view, major assemblies
INSTRUMENT PANEL ASSEMBLY (1, fig 4-3)
Figure 4-4.Test stand, rear view, major assemblies.
VARIDRIVE ASSEMBLY (2, fig 4-4).
APPENDIX A REFERENCES - TM-9-4910-663-120107
APPENDIX B COMPONENTS OF END ITEM LIST - TM-9-4910-663-120108
APPENDIX C ADDITIONAL AUTHORIZATION LIST - TM-9-4910-663-120109
APPENDIX D MAINTENANCE ALLOCATION CHART - TM-9-4910-663-120110
EXPLANATION OF FORMAT - TM-9-4910-663-120111
SECTION II. MAINTENANCE ALLOCATION CHART - TM-9-4910-663-120112
Table D-1
Table D-1 - Continued
APPENDIX E EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-4910-663-120115
TM-9-4910-663-12 Test Stand Automotive Generator Alternator Starter and Associated Equipment Model GASR-500 P/N 7458-2 (NSN 4910-01-041-8161) Manual
