TM 9-2330-246-14
4-49. MAIN WIRING HARNESS REPAIR.
This Task Covers:
Terminal Assembly Replacement
c.
a. Receptacle Connector Repair
d.
Marker Band Replacement
b. Terminal Lug Replacement
initial Setup:
Materials/Parts
Equipment Conditions:
q
Inserts (as required)
Tools/Test Equipment:
Marker bands (as required)
General mechanic's tool kit
q Terminals (as required)
q Electric etcher
a.
RECEPTACLE CONNECTOR REPAIR
Remove receptacle connector (3) from grommet retaining nut (1).
1.
Remove grommet (4) from receptacle connector (3). Cut insert (5) from wire (2). Discard insert.
2.
Remove grommet (4), receptacle connector (3), and grommet retaining nut (1) from wire (2).
3.
4.
Strip insulation off wire (2) equal to depth of new insert (5).
Thread wire (2) through grommet retaining nut (l), receptacle connector (3), and grommet (4).
5.
Solder new insert (5) onto wire (2).
6.
7.
Press grommet (4) into receptacle connector (3) until seated.
Tighten grommet retaining nut (1) on receptacle connector (3).
8.
TERMINAL LUG REPLACEMENT
b.
1,
Cut off and discard terminal lug (7).
2,
Strip wire (6) to depth of new terminal lug (7).
Crimp new terminal lug (7) onto wire (6).
3.
TERMINAL ASSEMBLY REPLACEMENT
c.
1.
Slide shell (8) and insulator (9) back.
Cut off and discard terminal assembly (11).
2.
Slide insulator (9) and shell (8) off wire (1 O). Discard shell and Insulator if unserviceable.
3.
4.
Strip wire (10) to depth of new terminal assembly (1 1).
Slide shell (8) and insulator (9) over wire (10).
5.
4-100