TM 9-2330-251-14&P
4-22. WIRING HARNESS REPAIR.
This Task Covers:
Terminal Replacement
Male Connector Repair
c.
a.
Wire Identification Band Replacement
Female Connector Repair
d.
b.
Initial Setup:
Materials/Parts:
Equipment Conditions:
q Intervehicular cable disconnected from towing
Contacts (as required)
q
vehicle (para 2-8).
q Identification bands (as required)
Tools/Test Equipment:
q Terminals (as required)
General mechanic's tool kit
q
q Common no. 2 shop set
q Electric etcher
I a.
MALE CONNECTOR REPAIR
1.
Slide back shell (1) and remove washer (2)
from wire (3).
2.
Cut off and discard contact (4).
Remove shell (1) and discard if unserviceable.
3.
4.
Strip wire (3) to depth of new contact (4).
5.
Slide shell (1) over wire (3).
6.
Crimp new contact (4) onto wire (3).
7.
Install washer (2) on wire (3) and slide shell (1)
over washer.
FEMALE CONNECTOR REPAIR
b.
1.
Slide shell (5) and insulator (6) back.
2.
Cut off and discard terminal (8).
3.
Slide insulator (6) and shell (5) off wire (7).
Discard shell and insulator if unserviceable.
4.
Strip wire (7) to depth of new terminal (8).
5.
Slide shell (5) and insulator (6) over wire (7).
6.
Crimp new terminal (8) onto wire (7).
7.
Slide insulator (6) and shell (5) over terminal
(8) .
TA503910
4-24
