TM 9-2330-376-14&P
4 - 2 6 . WIRING HARNESS REPAIR.
This Task Covers:
c.
Marker Band Replacement
a. Terminal Assembly Replacement
b. Contact Replacement
Initial Setup:
Materials/Parts
Equipment Conditions:
Intervehicular cable assembly disconnected from
Contacts (as required)
towing vehicle (para 2-12).
Marker bands (as required)
Tools/Test Equipment
Terminal assemblies (as required)
General mechanic's tool kit
Electric etcher
TERMINAL ASSEMBLY REPLACEMENT
a.
1.
Slide shell (1) and insulator (2) off terminal assembly (3).
2.
Cut terminal assembly (3) off wire (4). Discard terminal assembly.
Remove insulator (2) and shell (1) from wire (4).
3.
4.
Strip wire (4) approximately 1/8 in. (3 mm).
Slide shell (1) and insulator (2) over wire (4).
5.
Place wire (4) in cylinder end of new terminal assembly (3) and crimp.
6.
7.
Slide insulator (2) and shell (1) over terminal assembly (3).
CONTACT REPLACEMENT
b.
1.
Slide shell (6) back over wire (4).
2.
Remove slotted washer (7).
Cut contact (8) off wire (4). Discard contact.
3.
Remove shell (6) from wire (4).
4.
5.
Strip wire (4) to approximate depth of new contact (8).
Slide shell (6) over wire (4).
6.
Insert wire (4) into new contact (8) and crimp.
7.
Place slotted washer (7) over wire (4) and slide shell (6) over slotted washer and contact (8).
8.
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