ARMY TM 9-2805-259-14
AIR FORCE TO 38G2-89-54
NAVY NAVFAC P-8-615-14E
6-8. Cylinder.
b. Inspect
This task covers:
a. Removal
c. Installation
INITIAL SETUP
Tools
Equipment Condition
Piston and connecting rod removed (para. 6-7).
General Mechanic's Tool Kit (Item 1, Appendix B)
Materials/Parts
Rags, Wiping (Item 7, Appendix D)
Solvent, Drycleaning (Item 8, Appendix D)
Gasket, Cylinder to Crankcase (NSN 5330-00-570-3224)
NOTE
The engine is equipped with four cylinders, the following are the same for all four.
Gently work cylinder (1) from side to side and remove cylinder (1) and gasket (2) from crankcase (3).
WARNING
Drycleaning solvent PD-680 used to clean parts is potentially dangerous to personnel and
property. Avoid repeated and prolonged skin contact. Do not use near open flame or
excessive heat. Flash point of solvent is 100F.-138F. (38C.-60C.).
(1) Clean cylinder (1) with drycleaning solvent and dry thoroughly.
NOTE
Any cylinder requiring honing or boring to restore concentricity and remove taper shall be
done by machine. Cylinders should be honed or bored only to the degree necessary to
restore concentricity and/or remove taper. Refer to table 6-2 for wear limits.
(2) Inspect cylinder (1) for wear or damage. Refer to table 6-2 for wear limits.
(3) Inspect studs (4) and replace if threads are stripped or otherwise damaged.
c.
(1) Ensure gasket mating surfaces are clean and old gasket material is removed.
(2) Install cylinder (1) and gasket (2) and gently tap cylinder with block of wood or mallet to seat.
