TM 9-2330-357-14&P
4-30. WIRING HARNESS REPAIR.
This Task Covers:
a. Terminal Replacement
d. Connector Plug Assembly Repair
b. Male Connector Repair
e. Connector Receptacle Repair
c. Female Connector Repair
Initial Setup:
Equipment Conditions:
Materials/Parts:
Tractor truck intervehicular cable disconnected from
Solder (Item 15, Appendix E)
Contacts (as required)
Slave cable disconnected from semitrailer
Inserts (as required)
Terminals (as required)
Tools/Test Equipment:
References:
General mechanic's tool kit
TB SIG 222
Common no. 1 shop set
a. TERMINAL REPLACEMENT
1.
Cut terminal (3) from wire (1). Discard
terminal.
2.
Strip insulation off wire (1) equal to depth of
new terminal (3).
3.
Slide insulator (2) on wire (1).
4.
Position new terminal (3) on wire (1). Crimp
terminal.
5.
Slide insulator (2) over crimped end of
terminal (3).
b. MALE CONNECTOR REPAIR
1.
Slide shell (5) back and remove slotted
washer (6) from wire (4). Cut contact (7) from
cable. Discard contact. Remove shell.
2.
Strip insulation off wire (4) equal to depth of
new contact (7).
3.
Slide shell (5) on wire (4).
4.
Install new contact (7) on wire (4) and crimp
wire.
5.
Position slotted washer (6) on wire (4) near
crimping. Slide shell (5) over slotted washer
and contact (7).
4-50