TM 9-2330-356-14
f.
a. Place head assemblies (8, fig. 7-25) and
gaskets
(10) on cylinder block (9). Install springs (18), washers (19),
g.
and seals (16) on push rod shields (17), and install
assembled push rod shields in cylinder block. Lift backside
of cylinder head in place. Use an anti-seize compound
Hone cylinder walls. Clean and oil the cylinder
a.
walls. Install each piston in proper cylinder using a
bolts (4 and 6) and washers (7) into cylinder block (9). Do
suitable piston ring compressor. Each piston assembly
not tighten head bolts at this time.
should be installed with notch on piston toward front of
engine.
NOTE
Installing exhaust manifold now alines all four
Position each connecting rod on crankshaft, oil
b.
exhaust ports with exhaust manifold before
the journal, and install rod cap with bearing half. When
the heads are torqued down.
installing rod cap, position so raised witness mark on the
and 7-39). Piston witness mark should face front, and rod
b.
witness marks toward camshaft side of engine.
head bolts to 44-46 lb.-ft. (table 7-3) following sequence in
figure 7-40.
c.
d. Install eight push rods (15, fig. 7-25), rocker arms
(3),rocker arm balls (2), and rocker arm nuts (1).
e.
f.
g.
h.
Install the two baffles (34, fig. 7-9), and secure
with capscrew (32) and washer (33).
i.
a.
CRANKSHAFT
cylinder head.
TA100111
Figure 7-39. Connecting Rod Installation.
b.
Install each rocker arm cover (3) to cylinder head
c.
Tighten screws to 8-10 Ib.-ft.
NOTE
c. Replace shrouding previously removed
After installation of new connecting rod or
checked using plastic gage.
a. Ensure that old gasket material has been
d.
turn engine over by hand to see that all bearings
are free.
b.
Assemble new nozzle gasket (5) adapter (6),
e.
gasket (7), and heat shield (8) on injector (4) and press
together.
c. Install gasket (9) and injector and assembled parts
into cylinder head (10).
f.