c. Installation. With the wheel off the axle,
second bead over the rim using tire irons and
carefully force one head of the tire casing over the
rubber mallet to force the last section over. Inflate
rim. Be careful that the bead is not damaged. Insert
the tube and then completely deflate again. This
the tube between the casing and the rim so that the
further positions the tube and lessens the chance of
valve can be pushed through its hole in the rim.
damage from pinching due to a fold in the tube.
Install the valve core. Partially inflate the tube to
Inflate the tire to the proper pressure ( a above).
fill out the tire and position the tube. Push the
Section Xl. BODY ATTACHING PARTS
the two hexagon nuts and lockwashers from the two
4-28. lntervehicular Cablc Storage Box
bolts holding the back end of the channel into the
frame. Remove the bolts and channel.
a. Removal. Remove the four hexagon nuts and
lockwashers from the hexagon head capscrews
b. Installation. Place the channel, flat side in,
holding the intervehicular cable storage box to the
into the frame pocket, lining up the channel and
storage box bracket. Remove the capscrews and
frame bolt holes. Insert the two hexagon head bolts
special washers from the inside of box and slip the
into the channel and frame holes from the inside of
box out of the bracket. The bracket is welded to the
the channel and assemble the two lockwashers and
hexagon nuts. Place the A-frame clamp over the
b. Installation. Slip the intervehicular cable
channel so that the clamp holes line up with the
storage box inside the storage box bracket and line
frame holes. Insert the two bolts through the frame
up the screw holes of the box and bracket. Place the
and clamp holes from the top and assemble
four special washers on the four hexagon head
the lockwashers and nuts.
capscrews and insert the capscrews into the holes
4-32. Spring Brackets
from the inside of the box. Assemble the four lock-
washcrs and hexagon nuts and tighten.
a. Removal. The removal procedures of the
spring shackle bracket and the spring pivot bolt
bracket are the same. Remove the spring pivot bolt
or shackle U-bolt corresponding to the bracket to
a. Removal. Remove the six hexagon nuts and
lockwashers, and plain washers from the capscrews
be removed. The U-bolt can be removed after the
spring shackel bushings have between removed (para 1-
holding the fender to the fender brackets. Remove
the six screws and washers from the fender and
the four capscrews holding the brackets to the
brackets. Remove the fenders. The fender brackets
frame. Remove the bracket.
are welded to the body.
b. Installation. Position the proper bracket
b. Installation. Position the fender over the
against the frame with the bracket brace toward the
fender brackets, lining up the screw holes. Place six
inside and the screw holes of the bracket lined up
of thc plain washers on the six capscrews and insert
with the screw holes of the frame. Insert the four
the screws into the holes from the outside of the
capscrews through the frame and bracket holes
fender. Assemble the other six plain washers, lock-
from the top. Assemble the four lockwashers and
washers, and hexagon nuts and tighten the nuts.
nuts, and tighten the nuts.
4-33. Taillight Brackets
a. Removal. Remove the two hexagon nuts and
a. Removal. Remove the taillight assembly
lockwashers from the machine screws holding the
reflector to the body. Remove the two screws,
washers, and the reflector.
from the two capscrews holding the taillight
bracket to the frame. Remove the capscrews and
b. Installation. Position the reflector against the
body so that the holes of the reflector and body line
b. Installation. Position the taillight bracket with
up. Place the two plain washers on the machine
the short leg against the frame so that the frame
screws and insert the screws through the reflector
and bracket screw holes line up. The long leg of the
and body holes from inside the body. Assemble the
bracket should angle upward with the semicircular
two lockwashers and hexagon nuts and tighten the
cutout facing down. Insert the two capscrews
through the bracket and frame from the outside.
4-31. A-Frame Channels
Assemble the lockwashers and nuts, and tighten the
a. Removal. Remove the lunette support bracket
4-34. Brake Lever Bracket
a. Removal. Remove the hand lever assembly