TM 9-2330-203-14&P
4-15. CHASSIS WIRING HARNESS REPAIR (M197A1 AND M198A1).
This task covers:
a
Receptacle Connector Repair
c
Terminal Replacement
b
Terminal Lug Replacement
d
Marker Band Replacement
Initial Setup:
Equipment Conditions:
Material Parts:
Inserts (as required)
Marker Bands (as required)
Tools/Test Equipment
Terminal lugs (as required)
Terminals (as required)
General mechanic's tool kit
Electric etcher
Terminals (as required
a
RECEPTACLE CONNECTOR REPAIR
1
Remove receptacle connector (3) from grommet retaining nut (1).
2
Remove grommet (4) from receptacle connector (3). Push insert (5) from grommet (4) and cut insert from wire (2).
Discard insert.
3
Remove grommet (4), receptacle connector (3), and grommet retaining nut (1) from cable (6).
4
Strip insulation off wire (2) equal to depth of new insert (5).
5
Thread wire (2) through grommet retaining nut (1), receptacle connector (3), and grommet (4).
6
Solder new insert (5) onto wire (2).
7
Press grommet (4) into receptacle connector (3) until seated.
8
Tighten grommet retaining nut (1) on receptacle connector (3).
TA510677
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