CHAPTER 1 INTRODUCTION - TM-9-4120-385-140010
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-9-4120-385-140011
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-4120-385-140012
Figure 12. Air Conditioner, Condenser Section.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (CONT) - TM-9-4120-385-140014
Figure 1-3. Air Conditioner, Evaporator Section.
Figure 1-4. Air Conditioner, Evaporator Section.
EQUIPMENT DATA - TM-9-4120-385-140017
EQUIPMENT DATA (CONT) - TM-9-4120-385-140018
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-9-4120-385-140019
HEATING - TM-9-4120-385-140020
CHAPTER 3 OPERATING INSTRUCTIONS - TM-9-4120-385-140021
Figure 2-2. Airflow Controls.
Figure 2-3. Rear Control and Indicators.
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4120-385-140024
Table 21. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Section III. OPERATION UNDER USUAL CONDITIONS - TM-9-4120-385-140026
OPERATING PROCEDURES - TM-9-4120-385-140027
Figure 2-6. Cooling Operation.
Figure 2-7. Low-Heat Operation.
Figure 2-8. High Heat Operation.
Figure 2-9. Ventilating Operation.
Table 2-2. OPERATING SETTINGS - TM-9-4120-385-140032
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4120-385-140033
OPERATION IN DUSTY OR SANDY AREAS - TM-9-4120-385-140034
OPERATION UNDER RAINY OR HUMID CONDITIONS
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-9-4120-385-140036
AIR CONDITIONER NOISY DURING OPERATION - TM-9-4120-385-140037
EXCESSIVE COOLING
NO HOT AIR DISCHARGE
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4120-385-140040
Section II. SERVICE UPON RECEIPT OF EQUIPMENT
Figure 4-1. Installation Dimensions.
Figure 4-2. Dimensions And Mounting Hardware Location.
Figure 4-3. Input Power Cable Wiring.
Figure 4-4. Lifting Using Slings.
INSTALLATION CHECK
PRELIMINARY CHECKS OF EQUIPMENT
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-9-4120-385-140048
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140049
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140050
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140051
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140052
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140053
Section IV. TROUBLESHOOTING - TM-9-4120-385-140054
AIR CONDITIONER FAILS TO START IN ANY MODE
EVAPORATOR/CONDENSER BLOWERS FAIL TO START
LlTTLE OR NO HEATING IN LOW HEAT MODE
LITTLE OR NO ADDITIONAL HEATING IN HI HEAT MODE
LITTLE OR NO ADDITIONAL HEATING IN HI HEAT MODE (CONT)
TEMPERATURE SELECTOR SWITCH NOT EFFECTIVE
UNUSUAL NOISE OR VIBRATION
Section V. MAINTENANCE PROCEDURES - TM-9-4120-385-140062
INSPECTION OF WIRING.
SOLDERING CONNECTIONS.
CANVAS COVER and PANELS
Fig. 4-5. Canvas Cover.
Fig. 4-6. Top Panel.
Fig. 4-7. Lower Panel.
REPAIR. - TM-9-4120-385-140069
FRESH AIR INLET SCREEN AND GUARDS
Figure 4-8. Fresh Air Inlet Screen and Condenser Guard.
CLEANING. - TM-9-4120-385-140072
GRILLES/LOUVERS
REPAIR. - TM-9-4120-385-140074
INFORMATION PLATES
AIR FILTER - TM-9-4120-385-140076
Figure 4-11. Return Air Filter.
CLEANING. - TM-9-4120-385-140078
MIST ELIMINATOR - TM-9-4120-385-140079
FRESH AIR DAMPER. - TM-9-4120-385-140080
Figure 4-13. Damper Assembly.
CONDENSATE DRAIN LINES
Figure 4-14. Condensate Lines.
CLEANING. - TM-9-4120-385-140084
CONTROL PANEL - TM-9-4120-385-140085
Figure 4-16. Mode Selector Switch(s).
Figure 4-17. Temperature Control Switch (S1) .
Figure 4-19. Wiring Harness (Control Panel).
Table 4-3. CONTROL PANEL WIRING HARNESS CONTINUITY CHECK
REPAIR. - TM-9-4120-385-140090
CONNECTOR, EXTERNAL POWER
JUNCTION BOX - TM-9-4120-385-140092
Figure 421. Junction Box.
JUNCTION BOX - Continued
Figure 4-23. Rectifier (CR).
Figure 4-24. Relays (K1 and K2).
Figure 4-25. Time Delay Relays (K6 and K9).
Figure 4-26. Transformer (T) and Capacitor Assembly.
Figure 4-27. Terminal Boards (TB1 and TB2).
Figure 4-28. Wiring Harness (Junction Box).
INSPECTION. - TM-9-4120-385-140101
Table 45. JUNCTION BOX WIRING HARNESS CONTINUITY CHECK
Table 4-6. RELAYS K1 AND K2 CONTINUITY CHECK
REPAIR. - TM-9-4120-385-140104
Table 4-7. CB, XF2, and E2 CONNECTIONS
able 4-9. TB1 CONNECTIONS
Table 4-11. JUNCTION BOX ELECTRICAL LEADS CONTINUITY CHECK
CIRCUIT BREAKER RESET CONTROL
INSPECTION. - TM-9-4120-385-140110
RELAYS K7/K10 and CAPACITORS C2 AND C4
Figure 4-30. Relay (K7).
Figure 4-31. Relay (K10) and Capacitors (C2 and C4).
INSPECTION. - TM-9-4120-385-140114
Figure 4-32. Terminal Location, Relay (K7).
Figure 4-33. Terminal Location, Relay (K10).
INSTALLATION. - TM-9-4120-385-140117
MAIN HARNESS AND ELECTRICAL LEADS
Figure 4-34. Wiring Harness (Main).
Table 4-12. MAIN WIRING HARNESS CONTINUITY CHECK
Table 4-12. MAIN WIRING HARNESS CONTINUITY CHECK - Continued
REPAIR - TM-9-4120-385-140122
SPLICING OF WIRING. - TM-9-4120-385-140123
SPLICING OF WIRING. - TM-9-4120-385-140124
FANS (EVAPORATOR/CONDENSER)
Figure 4-35. Impellers (Evaporator and Condenser).
INSPECTION. - TM-9-4120-385-140127
HEATER THERMOSTAT SWITCH (S3) (OVERHEAT SAFETY)
Figure 4-36. Heater Thermostatic Switch (S3)
Figure 4-37. Terminal Location, Heater Thermostat (S3) (Overheat Safety).
Table 4-14. THERMOSTATIC SWITCH (S3) TERMINAL CONNECTIONS
HEATER ASSEMBLYInspect, Test, Replace
Figure 4-38. Heater Elements and Support.
INSPECTION. - TM-9-4120-385-140134
Table 4-15. HEATERS (HT1-HT6) TERMINAL CONNECTIONS
Figure 4-39. Evaporator Coil.
CLEANING. - TM-9-4120-385-140137
SOLENOID VALVES - TM-9-4120-385-140138
Figure 4-41. Solenoid Valves.
Table 4-16. SOLENOID VALVE CONNECTIONS
Section VI. PREPARATION FOR STORAGE OR SHIPMENT - TM-9-4120-385-140141
Figure 4-42. Shipping Container.
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-385-140143
TROUBLESHOOTING FOR DIRECT SUPPORT MAINTENANCE
COMPRESSOR SHORT CYCLES
COMPRESSOR SHORT CYCLES (CONT)
INSUFFICIENT COOLING ACTION
INSUFFICIENT COOLING ACTION (CONT)
REFRIGERANT SYSTEM CONTINUOUSLY LOSING REFRIGERANT - TM-9-4120-385-140149
UNIT OPERATES CONTINUOUSLY ON COOLING CYCLE
AIR CONDITIONER NOISY DURING OPERATION - TM-9-4120-385-140151
SECTION II. MAINTENANCE PROCEDURES - TM-9-4120-385-140152
BRAZING.
DEBRAZING.
REPAIR OF DAMAGED MACHINED AND POLISHED SURFACES.
LEAK TESTING OF REFRIGERATION SYSTEM
Figure 5-1. Leak Test Refrigerant Bottle Setup.
Figure 5-2. Leak Test, Nitrogen Bottle and Regulation Setup.
Figure 5-2. Leak Test, Nitrogen Bottle and Regulation Setup. (CONT)
PRESSURE TEST
Table 5-3. NORMAL TEMPERATURE-PRESSURE RELATIONSHIPS
Table 5-3. NORMAL TEMPERATURE-PRESSURE RELATIONSHIPS - CONT
Table 5-5. LOW HEAD PRESSURE
Figure 5-4. Releasing Refrigerant.
NITROGEN PURGE
PURGING PROCEDURE.
EVACUATION - TM-9-4120-385-140167
Table 5-7. ELEVATION CORRECTION FOR VACUUM GAUGE READINGS
CAUTION - TM-9-4120-385-140169
REFRIGERANT CHARGING WITH GAS
CHARGING PROCEDURE-SYSTEM COMPLETELY DISCHARGED.
CHARGING PROCEDURE--ADD REFRIGERANT TO A PARTIALLY CHARGED SYSTEM
Figure 5-8. Liquid Refrigerant Charging Setup.
CHARGING PROCEDURE.
MOTOR, EVAPORATOR--CONDENSER--REPAIR
Figure 5-9. Evaporator Fan Motor.
Table 5-8 MOTOR BURN-OUT TEST
COMPRESSOR - TM-9-4120-385-140178
Figure 5-10. Burnout Purging Setup.
BURNOUT CLEANUP PROCEDURES
Figure 5-11. Compressor.
TESTING. - TM-9-4120-385-140182
Figure 5-12. Compressor Electrical Schematic Diagram.
To Test Crankcase Heater
REMOVAL. - TM-9-4120-385-140185
Figure 5-13. Recommended Debraze/Brazing Locations and Compressor Removal/Instllation.
REPLACEMENT.
EVAPORATOR COIL - TM-9-4120-385-140188
TEST. - TM-9-4120-385-140189
CONDENSER COIL - TM-9-4120-385-140190
Figure 5-15. Condenser Coil.
REPAIR. - TM-9-4120-385-140192
EXPANSION (QUENCH) VALVE
TESTING - TM-9-4120-385-140194
R E M O V A L .
INSTALLATION. - TM-9-4120-385-140196
EXPANSION VALVE - TM-9-4120-385-140197
Figure 5-18. Low Pressure Test Setup.
Table 5-9. TEMPERATURE-PRESSURE EQUIVALENTS
REMOVAL. - TM-9-4120-385-140200
SOLENOID VALVES - TM-9-4120-385-140201
Figure 5-19. Solenoid Valves.
SOLENOID VALVES (CONT)
PRESSURE REGULATOR VALVE - TM-9-4120-385-140204
Figure 5-20. Pressure Regulator Valve and Attaching Hardware.
REMOVAL. - TM-9-4120-385-140206
TESTING. - TM-9-4120-385-140207
PRESSURE SWITCHES, HIGH AND LOW PRESSURE CUT-OUT
Testing. - TM-9-4120-385-140209
REMOVAL - TM-9-4120-385-140210
PRESSURE SWITCH
TESTING. - TM-9-4120-385-140212
REMOVAL. - TM-9-4120-385-140213
SERVICE VALVES - TM-9-4120-385-140214
REMOVAL. - TM-9-4120-385-140215
PRESSURE RELIEF VALVE - TM-9-4120-385-140216
TESTING. - TM-9-4120-385-140217
ADJUSTMENT. - TM-9-4120-385-140218
Figure 5-25. Dehydrator (Filter/Drier).
INSTALLATION. - TM-9-4120-385-140220
RECEIVER - TM-9-4120-385-140221
REMOVAL. - TM-9-4120-385-140222
SIGHT GLASS
Figure 5-27. Sight Glass.
SIGHT GLASS (CONT)
INSTALLATION. - TM-9-4120-385-140226
TUBES AND FITTINGS
CASING
REPAIR. - TM-9-4120-385-140229
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-385-140230
INSTALLATION. - TM-9-4120-385-140231
APPENDIX A REFERENCES - TM-9-4120-385-140232
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-4120-385-140233
COLUMN ENTRIES USED IN THE MAC - TM-9-4120-385-140234
COLUMN ENTRIES USED IN TOOL AND TEST EQUIPMENT REQUIREMENTS
Section II. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONERS, (VERTICAL COMPACT)
Section II. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONERS, (VERTICAL COMPACT) - Continued - TM-9-4120-385-140237
Section II. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONERS, (VERTICAL COMPACT) - Continued - TM-9-4120-385-140238
Section II. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONERS, (VERTICAL COMPACT) - Continued - TM-9-4120-385-140239
Section IV. REMARKS - TM-9-4120-385-140240
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII)
Section II. COMPONENTS OF END ITEM - TM-9-4120-385-140242
Section II. COMPONENTS OF END ITEM Continued
Section III. BASIC ISSUE ITEMS - TM-9-4120-385-140244
APPENDIX D EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (EDSML)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-4120-385-140246
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST Continued
APPENDIX E TORQUE LIMITS - TM-9-4120-385-140248
TM-9-4120-385-14 Air Conditioner Vertical Compact 9 000 BTU/HR 115 Volt 1-Phase 50/60 Hertz Manual
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-9-4120-385-140011
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-9-4120-385-140012
Figure 12. Air Conditioner, Condenser Section.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (CONT) - TM-9-4120-385-140014
Figure 1-3. Air Conditioner, Evaporator Section.
Figure 1-4. Air Conditioner, Evaporator Section.
EQUIPMENT DATA - TM-9-4120-385-140017
EQUIPMENT DATA (CONT) - TM-9-4120-385-140018
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-9-4120-385-140019
HEATING - TM-9-4120-385-140020
CHAPTER 3 OPERATING INSTRUCTIONS - TM-9-4120-385-140021
Figure 2-2. Airflow Controls.
Figure 2-3. Rear Control and Indicators.
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4120-385-140024
Table 21. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Section III. OPERATION UNDER USUAL CONDITIONS - TM-9-4120-385-140026
OPERATING PROCEDURES - TM-9-4120-385-140027
Figure 2-6. Cooling Operation.
Figure 2-7. Low-Heat Operation.
Figure 2-8. High Heat Operation.
Figure 2-9. Ventilating Operation.
Table 2-2. OPERATING SETTINGS - TM-9-4120-385-140032
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4120-385-140033
OPERATION IN DUSTY OR SANDY AREAS - TM-9-4120-385-140034
OPERATION UNDER RAINY OR HUMID CONDITIONS
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-9-4120-385-140036
AIR CONDITIONER NOISY DURING OPERATION - TM-9-4120-385-140037
EXCESSIVE COOLING
NO HOT AIR DISCHARGE
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-4120-385-140040
Section II. SERVICE UPON RECEIPT OF EQUIPMENT
Figure 4-1. Installation Dimensions.
Figure 4-2. Dimensions And Mounting Hardware Location.
Figure 4-3. Input Power Cable Wiring.
Figure 4-4. Lifting Using Slings.
INSTALLATION CHECK
PRELIMINARY CHECKS OF EQUIPMENT
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-9-4120-385-140048
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140049
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140050
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140051
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140052
Table 4-1. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Continued - TM-9-4120-385-140053
Section IV. TROUBLESHOOTING - TM-9-4120-385-140054
AIR CONDITIONER FAILS TO START IN ANY MODE
EVAPORATOR/CONDENSER BLOWERS FAIL TO START
LlTTLE OR NO HEATING IN LOW HEAT MODE
LITTLE OR NO ADDITIONAL HEATING IN HI HEAT MODE
LITTLE OR NO ADDITIONAL HEATING IN HI HEAT MODE (CONT)
TEMPERATURE SELECTOR SWITCH NOT EFFECTIVE
UNUSUAL NOISE OR VIBRATION
Section V. MAINTENANCE PROCEDURES - TM-9-4120-385-140062
INSPECTION OF WIRING.
SOLDERING CONNECTIONS.
CANVAS COVER and PANELS
Fig. 4-5. Canvas Cover.
Fig. 4-6. Top Panel.
Fig. 4-7. Lower Panel.
REPAIR. - TM-9-4120-385-140069
FRESH AIR INLET SCREEN AND GUARDS
Figure 4-8. Fresh Air Inlet Screen and Condenser Guard.
CLEANING. - TM-9-4120-385-140072
GRILLES/LOUVERS
REPAIR. - TM-9-4120-385-140074
INFORMATION PLATES
AIR FILTER - TM-9-4120-385-140076
Figure 4-11. Return Air Filter.
CLEANING. - TM-9-4120-385-140078
MIST ELIMINATOR - TM-9-4120-385-140079
FRESH AIR DAMPER. - TM-9-4120-385-140080
Figure 4-13. Damper Assembly.
CONDENSATE DRAIN LINES
Figure 4-14. Condensate Lines.
CLEANING. - TM-9-4120-385-140084
CONTROL PANEL - TM-9-4120-385-140085
Figure 4-16. Mode Selector Switch(s).
Figure 4-17. Temperature Control Switch (S1) .
Figure 4-19. Wiring Harness (Control Panel).
Table 4-3. CONTROL PANEL WIRING HARNESS CONTINUITY CHECK
REPAIR. - TM-9-4120-385-140090
CONNECTOR, EXTERNAL POWER
JUNCTION BOX - TM-9-4120-385-140092
Figure 421. Junction Box.
JUNCTION BOX - Continued
Figure 4-23. Rectifier (CR).
Figure 4-24. Relays (K1 and K2).
Figure 4-25. Time Delay Relays (K6 and K9).
Figure 4-26. Transformer (T) and Capacitor Assembly.
Figure 4-27. Terminal Boards (TB1 and TB2).
Figure 4-28. Wiring Harness (Junction Box).
INSPECTION. - TM-9-4120-385-140101
Table 45. JUNCTION BOX WIRING HARNESS CONTINUITY CHECK
Table 4-6. RELAYS K1 AND K2 CONTINUITY CHECK
REPAIR. - TM-9-4120-385-140104
Table 4-7. CB, XF2, and E2 CONNECTIONS
able 4-9. TB1 CONNECTIONS
Table 4-11. JUNCTION BOX ELECTRICAL LEADS CONTINUITY CHECK
CIRCUIT BREAKER RESET CONTROL
INSPECTION. - TM-9-4120-385-140110
RELAYS K7/K10 and CAPACITORS C2 AND C4
Figure 4-30. Relay (K7).
Figure 4-31. Relay (K10) and Capacitors (C2 and C4).
INSPECTION. - TM-9-4120-385-140114
Figure 4-32. Terminal Location, Relay (K7).
Figure 4-33. Terminal Location, Relay (K10).
INSTALLATION. - TM-9-4120-385-140117
MAIN HARNESS AND ELECTRICAL LEADS
Figure 4-34. Wiring Harness (Main).
Table 4-12. MAIN WIRING HARNESS CONTINUITY CHECK
Table 4-12. MAIN WIRING HARNESS CONTINUITY CHECK - Continued
REPAIR - TM-9-4120-385-140122
SPLICING OF WIRING. - TM-9-4120-385-140123
SPLICING OF WIRING. - TM-9-4120-385-140124
FANS (EVAPORATOR/CONDENSER)
Figure 4-35. Impellers (Evaporator and Condenser).
INSPECTION. - TM-9-4120-385-140127
HEATER THERMOSTAT SWITCH (S3) (OVERHEAT SAFETY)
Figure 4-36. Heater Thermostatic Switch (S3)
Figure 4-37. Terminal Location, Heater Thermostat (S3) (Overheat Safety).
Table 4-14. THERMOSTATIC SWITCH (S3) TERMINAL CONNECTIONS
HEATER ASSEMBLYInspect, Test, Replace
Figure 4-38. Heater Elements and Support.
INSPECTION. - TM-9-4120-385-140134
Table 4-15. HEATERS (HT1-HT6) TERMINAL CONNECTIONS
Figure 4-39. Evaporator Coil.
CLEANING. - TM-9-4120-385-140137
SOLENOID VALVES - TM-9-4120-385-140138
Figure 4-41. Solenoid Valves.
Table 4-16. SOLENOID VALVE CONNECTIONS
Section VI. PREPARATION FOR STORAGE OR SHIPMENT - TM-9-4120-385-140141
Figure 4-42. Shipping Container.
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-385-140143
TROUBLESHOOTING FOR DIRECT SUPPORT MAINTENANCE
COMPRESSOR SHORT CYCLES
COMPRESSOR SHORT CYCLES (CONT)
INSUFFICIENT COOLING ACTION
INSUFFICIENT COOLING ACTION (CONT)
REFRIGERANT SYSTEM CONTINUOUSLY LOSING REFRIGERANT - TM-9-4120-385-140149
UNIT OPERATES CONTINUOUSLY ON COOLING CYCLE
AIR CONDITIONER NOISY DURING OPERATION - TM-9-4120-385-140151
SECTION II. MAINTENANCE PROCEDURES - TM-9-4120-385-140152
BRAZING.
DEBRAZING.
REPAIR OF DAMAGED MACHINED AND POLISHED SURFACES.
LEAK TESTING OF REFRIGERATION SYSTEM
Figure 5-1. Leak Test Refrigerant Bottle Setup.
Figure 5-2. Leak Test, Nitrogen Bottle and Regulation Setup.
Figure 5-2. Leak Test, Nitrogen Bottle and Regulation Setup. (CONT)
PRESSURE TEST
Table 5-3. NORMAL TEMPERATURE-PRESSURE RELATIONSHIPS
Table 5-3. NORMAL TEMPERATURE-PRESSURE RELATIONSHIPS - CONT
Table 5-5. LOW HEAD PRESSURE
Figure 5-4. Releasing Refrigerant.
NITROGEN PURGE
PURGING PROCEDURE.
EVACUATION - TM-9-4120-385-140167
Table 5-7. ELEVATION CORRECTION FOR VACUUM GAUGE READINGS
CAUTION - TM-9-4120-385-140169
REFRIGERANT CHARGING WITH GAS
CHARGING PROCEDURE-SYSTEM COMPLETELY DISCHARGED.
CHARGING PROCEDURE--ADD REFRIGERANT TO A PARTIALLY CHARGED SYSTEM
Figure 5-8. Liquid Refrigerant Charging Setup.
CHARGING PROCEDURE.
MOTOR, EVAPORATOR--CONDENSER--REPAIR
Figure 5-9. Evaporator Fan Motor.
Table 5-8 MOTOR BURN-OUT TEST
COMPRESSOR - TM-9-4120-385-140178
Figure 5-10. Burnout Purging Setup.
BURNOUT CLEANUP PROCEDURES
Figure 5-11. Compressor.
TESTING. - TM-9-4120-385-140182
Figure 5-12. Compressor Electrical Schematic Diagram.
To Test Crankcase Heater
REMOVAL. - TM-9-4120-385-140185
Figure 5-13. Recommended Debraze/Brazing Locations and Compressor Removal/Instllation.
REPLACEMENT.
EVAPORATOR COIL - TM-9-4120-385-140188
TEST. - TM-9-4120-385-140189
CONDENSER COIL - TM-9-4120-385-140190
Figure 5-15. Condenser Coil.
REPAIR. - TM-9-4120-385-140192
EXPANSION (QUENCH) VALVE
TESTING - TM-9-4120-385-140194
R E M O V A L .
INSTALLATION. - TM-9-4120-385-140196
EXPANSION VALVE - TM-9-4120-385-140197
Figure 5-18. Low Pressure Test Setup.
Table 5-9. TEMPERATURE-PRESSURE EQUIVALENTS
REMOVAL. - TM-9-4120-385-140200
SOLENOID VALVES - TM-9-4120-385-140201
Figure 5-19. Solenoid Valves.
SOLENOID VALVES (CONT)
PRESSURE REGULATOR VALVE - TM-9-4120-385-140204
Figure 5-20. Pressure Regulator Valve and Attaching Hardware.
REMOVAL. - TM-9-4120-385-140206
TESTING. - TM-9-4120-385-140207
PRESSURE SWITCHES, HIGH AND LOW PRESSURE CUT-OUT
Testing. - TM-9-4120-385-140209
REMOVAL - TM-9-4120-385-140210
PRESSURE SWITCH
TESTING. - TM-9-4120-385-140212
REMOVAL. - TM-9-4120-385-140213
SERVICE VALVES - TM-9-4120-385-140214
REMOVAL. - TM-9-4120-385-140215
PRESSURE RELIEF VALVE - TM-9-4120-385-140216
TESTING. - TM-9-4120-385-140217
ADJUSTMENT. - TM-9-4120-385-140218
Figure 5-25. Dehydrator (Filter/Drier).
INSTALLATION. - TM-9-4120-385-140220
RECEIVER - TM-9-4120-385-140221
REMOVAL. - TM-9-4120-385-140222
SIGHT GLASS
Figure 5-27. Sight Glass.
SIGHT GLASS (CONT)
INSTALLATION. - TM-9-4120-385-140226
TUBES AND FITTINGS
CASING
REPAIR. - TM-9-4120-385-140229
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4120-385-140230
INSTALLATION. - TM-9-4120-385-140231
APPENDIX A REFERENCES - TM-9-4120-385-140232
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-4120-385-140233
COLUMN ENTRIES USED IN THE MAC - TM-9-4120-385-140234
COLUMN ENTRIES USED IN TOOL AND TEST EQUIPMENT REQUIREMENTS
Section II. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONERS, (VERTICAL COMPACT)
Section II. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONERS, (VERTICAL COMPACT) - Continued - TM-9-4120-385-140237
Section II. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONERS, (VERTICAL COMPACT) - Continued - TM-9-4120-385-140238
Section II. MAINTENANCE ALLOCATION CHART FOR AIR CONDITIONERS, (VERTICAL COMPACT) - Continued - TM-9-4120-385-140239
Section IV. REMARKS - TM-9-4120-385-140240
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII)
Section II. COMPONENTS OF END ITEM - TM-9-4120-385-140242
Section II. COMPONENTS OF END ITEM Continued
Section III. BASIC ISSUE ITEMS - TM-9-4120-385-140244
APPENDIX D EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (EDSML)
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-4120-385-140246
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST Continued
APPENDIX E TORQUE LIMITS - TM-9-4120-385-140248
TM-9-4120-385-14 Air Conditioner Vertical Compact 9 000 BTU/HR 115 Volt 1-Phase 50/60 Hertz Manual
