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CHAPTER 1 INTRODUCTION - TM-9-2330-388-140007
Figure 1-2. M1098 Water Tank Semitrailer, Left Front and Rear Views
Tabulated Data - TM-9-2330-388-140009
Tabulated Data (cont'd)
Figure 1-5. Nuclear, Biological, Chemical (NBC) Warning Plate
Figure 1-7. Transportation Plate
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-2330-388-140013
Figure 2-1. Connections Used in Coupling Semitrailer to Towing Vehicle - TM-9-2330-388-140014
Figure 2-4. Manual Release of Fail-Safe Brake
Section II. OPERATION OF AUXILIARY EQUIPMENT - TM-9-2330-388-140016
Figure 2-5. Emergency Valve Operation Mechanism
Starting Engine Using Electric Starter
Figure 2-8. Control Panel - Electric Start
Rope Starting Engine
Figure 2-12. Activating Compression Release Lever
Stopping The Engine
Figure 2-16. Self-filling From Source Not Under Pressure
Water Dispensing Unit - Detecting Water Delivery Problems
Figure 2-17. M1098 Top, Rear View
Figure 2-18. Water Dispersing Unit Operator Controls
Section III. WATER TANK SEMITRAILER OPERATION UNDER USUAL CONDITIONS
Figure 2-20. M1098 Water Tanker Piping Schematic
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-9-2330-388-140029
Figure 3-1. Lubrication Chart (M1098) (Sheet 1 of 2).
Figure 3-1. Lubrication Chart (M1098) (Sheet 2 of 2)
Figure 3-3. Engine Lubrication Points
Figure 3-5. Lubrication of Pick-Up and Upper Coupler (Kingpin) Plate
Figure 3-8. Location of Hinges
Figure 3-10. Location of Wheel Bearing
Section II. OPERATOR/CREW PREVENTIAVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 3-1. Preventive Maintenance Checks and Services for Model M1098
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140038
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140039
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140040
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140041
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140042
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140043
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140044
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140045
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140046
Table 3-1. Preventive Maintenance Checks and Services for Model M1098 (Cont'd) - TM-9-2330-388-140047
Section III. TROUBLESHOOTING - TM-9-2330-388-140048
Table 3-2. Operator/Crew Troubleshooting (Continued)
Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140050
Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140051
Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140052
Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140053
Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140054
Table 3-2. Operator/Crew Troubleshooting (Continued). - TM-9-2330-388-140055
LANDING GEAR - TM-9-2330-388-140056
ENGINE - TM-9-2330-388-140057
ENGINE (Continued) - TM-9-2330-388-140058
ENGINE (Continued) - TM-9-2330-388-140059
LOW ENGINE POWER - TM-9-2330-388-140060
Low pressure indicator light stays on
WATER DOES NOT FLOW DURING OPERATION
Section IV. WATER TANKER OPERATOR/CREW MAINTENANCE PROCEDURES
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-2330-388-140064
Section II. REPAIR PART< SPECIAL TOOLS AND EQUIPMENT
Section III. UNIT PREVENTIVE MAINTENANCE CKECKS AND SERVICES (PMCS)
Table 4-1. Unit Preventive Maintenance Checks and Services - TM-9-2330-388-140067
Wheels and Hubs - TM-9-2330-388-140068
Landing Gear - TM-9-2330-388-140069
Fire Extinguishers - TM-9-2330-388-140070
M1098 Water Dispensing Unit - Engine - TM-9-2330-388-140071
M1098 Water Dispensing Unit - Engine - TM-9-2330-388-140072
M1098 Water Dispensing Unit - Engine -CONT. - TM-9-2330-388-140073
M1098 Water Dispensing Unit - Engine -CONT. - TM-9-2330-388-140074
M1098 Water Dispensing Unit - Engine -CONT. - TM-9-2330-388-140075
Piping
Piping -CONT. - TM-9-2330-388-140077
Piping -CONT. - TM-9-2330-388-140078
SECTION IV. UNIT TROUBLESHOOTING GENERAL TROUBLESHOOTING INSTRUCTIONS
Figure 4-1. Setting up closed loop for engine testing
FAULT SYMPTOM INDEX
AULT SYMPTOM INDEX (cont'd)
TRAILER ELECTRICAL SYSTEM - TM-9-2330-388-140083
NO LIGHTS WORK ON TRAILER
DIM OR FLICKERING LIGHTS - TM-9-2330-388-140085
DIM OR FLICKERING LIGHTS (Continued)
IMAGE - TM-9-2330-388-140087
BRAKE SYSTEM - TM-9-2330-388-140088
BRAKES WILL NOT RELEASE - TM-9-2330-388-140089
NO BRAKES OR WEAK BRAKES - TM-9-2330-388-140090
NO BRAKES; OR WEAK BRAKES
BRAKE APPLICATION OR RELEASE IS SLOW - TM-9-2330-388-140092
GRABBING BRAKES - TM-9-2330-388-140093
BRAKE DRAG (ONE OR MORE BRAKE DRUMS RUNNING HOT)
BRAKE DRAG (ONE OR MORE BRAKE DRUMS RUNNING HOT). (Continued)
LANDING GEAR - TM-9-2330-388-140096
MANHOLE COVER
FILL COVER LATCH INOPERATIVE
ENGINE - TM-9-2330-388-140099
ENGINE STARTER DOES NOT WORK
ENGINE TURNS OVER BUT FAILS TO START
ENGINE TURNS OVER BUT FAILS TO START (Continued)
ENGINE HARD TO START, OR LOW ENGINE POWER - TM-9-2330-388-140103
ENGINE HARD TO START, OR LOW ENGINE POWER - TM-9-2330-388-140104
LOW OIL PRESSURE INDICATOR LIGHT STAYS ON
LOW OIL PRESSURE INDICATOR LIGHT STAYS ON (Continued.)
BLUE-GRAY EXHAUST SMOKE IS NOTED DURING ENGINE OPERATION
ENGINE MISFIRES UNDER HEAVY LOAD - TM-9-2330-388-140108
ENGINE MISFIRES UNDER HEAVY LOAD (Continued).
ENGINE SPEED IS NOT CONSTANT (HIGH OR LOW SPEED; HUNTING OR LOSS OF CONTROL) - TM-9-2330-388-140110
BLACK ENGINE EXHAUST SMOKE or EXCESSIVE FUEL CONSUMPTION
BLACK ENGINE EXHAUST SMOKE or EXCESSIVE FUEL CONSUMPTION.
SECTION V. Unit Troubleshooting
POTABLE WATER PUMP
PUMP FAILS TO PUMP WATER (Cont.) 21. WATER FLOW LESS THAN NORMAL
PUMP FAILS TO PUMP WATER
PUMP FAIL S TO PUMP WATER (Cont.). - TM-9-2330-388-140117
PUMP FAIL S TO PUMP WATER (Cont.). - TM-9-2330-388-140118
EMERGENCY VALVE CONTROL OPERATES IMPROPERLY
ENGINE CONTROL PANEL - TM-9-2330-388-140120
Figure 4-4. Water Dispensing Unit Charging Circuit Diagram
BATTERY/GENERATOR INDICATOR LIGHT FAILS TO LIGHT (Engine Starts Normally)
LOW OIL PRESSURE INDICATOR LIGHT FAILS TO LIGHT (Engine Starts Normally) - TM-9-2330-388-140123
LOW OIL PRESSURE INDICATOR LIGHT FAILS TO LIGHT (Engine Starts Normally) - TM-9-2330-388-140124
Figure 4-5. Charging Circuit Component Location
INDICATOR AND PANEL LIGHTS FAIL TO LIGHT (Engine Starts Normally)
INDICATOR AND PANEL LIGHTS FAIL TO LIGHT (Engine Starts Normally) (Continued)
BATTERY/GENERATOR INDICATOR LIGHT STAYS ON, OR FLICKERS INTERMITTENTLY
BATTERY/GENERATOR INDICATOR LIGHT STAYS ON, OR FLICKERS INTERMITTENTLY (Continued)
PANEL LIGHT AND HOUR METER DO NOT WORK; LOW OIL PRESSURE INDICATOR LIGHT STAY ON (Engine Starts Normally)
PANEL LIGHT COMES ON AND HOUR METER DOES NOT WORK (Engine Starts Normally)
PANEL LIGHT DOES NOT WORK (Hour Meter Works Normally) - TM-9-2330-388-140132
PANEL LIGHT DOES NOT WORK (Hour Meter Works Normally) - TM-9-2330-388-140133
Section VI. PAINTING AND STENCILING
Section VII. MAINTENANCE OF CHASSIS ELECTRICAL SYSTEM - TM-9-2330-388-140135
Figure 4-7. Chassis Wiring Diagram
Figure 4-8. Wiring Harness and Electrical Lead Installation
Figure 4-9. Front Access Cover
Replacement of Chassis Wiring
Conduit for Chassis wiring - TM-9-2330-388-140140
Figure 4-11. Chassis Wiring Conduit Installation
Figure 4-16. Exploded View of Marker Light
Figure 4-17. Exploded View of Composite Light
Section VIII. MAINTENANCE OF ENGINE ELECTRICAL WIRING - TM-9-2330-388-140144
Figure 4-18. Hour Meter, panel and Engine Control Cables
Indicator Lamp Replacement
Figure 4-21. Control Panel disassembled
SECTION X. MAINTENANCE OF CHARGING CIRCUIT
Figure 4-22. Water Dispensing Unit Charging Circuit Diagram
Figure 4-23. Charging Circuit Component Location
Section XI. MAINTENANCE OF ENGINE AND PUMP
Figure 4-26. Voltage Regulator Harness
Table 4-3. M1098 Engine Torque Settings
Section XII. MAINTENANCE OF WATER DISPENSING EQUIPMENT
Emergency Valve Removal and Installation
Figure 4-32. Emergency Valve Disassembled
Figure 4-34. Emergency Valve Vent Installation - TM-9-2330-388-140157
Figure 4-34. Emergency Valve Vent Installation - TM-9-2330-388-140158
Figure 4-35. Emergency Valve Controls
General Instructions for Removal of Pipes and Valves
Figure 4-36. Manifold System - Exploded View
Figure 4-37. Manifold to Pump
Figure 4-38. Faucet Manifolding - Curbside Rear View
Figure 4-39. Faucet Manifolding - Roadside Rear View
Figure 4-40. Gravity Discharge Valve (Curbside Rear Exploded View)
Section XIII. DRAINING AND PURGING OF TANK INTERIOR - WATER TANKERS ONLY
Disposal of Sanitizing Solutions
Table 4-4. Nomenclature for ordering equipment cleaning and sanitizing supplies
Section XIV. MAINTENANCE OF BOGIE ASSEMBLY
Figure 4-43. Brake Actuator Assembly (M1098)
Figure 4-44. Brake Schematic
Service Brake Shoe Assemblies
Inspection and Replacement - TM-9-2330-388-140173
Figure 4-47. Removing and Installing Brake Shoes
Figure 4-48. Removing and Installing Brake Chamber
Figure 4-49. Brake Chamber Warning
Brake Camshaft - TM-9-2330-388-140177
Figure 4-51. Brake Camshaft Removal and Installation
Figure 4-52. Packing Ring Installation
Figure 4-53. Emergency Relay valve InstallatioN
Figure 4-55. Pressure Protection Valve
Figure 4-56. Parking Brake Control Valve Installation
Air Lines, Valves, and Fittings
Figure 4-57. Brake Schematic
Section XVI. MAINTENANCE OF WHEELS, HUBS, AND DRUMS
Figure 4-59. Tightening Order for Wheel Stud Nuts
Figure 4-60. Hub, Drum, and Wheel Bearings
Replacement of Wheel Bearings
Tire and Tube - TM-9-2330-388-140189
Section XVII. MAINTENANCE OF FRAME AND TOWING ATTACHMENTS
Figure 4-62. Landing Gear Installation
Figure 4-63. Ground Board Assembly
Section XVIII. MAINTENANCE OF TANK BODY PARTS
Figure 4-65. Tank Body Parts
Miscellaneous Body Parts
Figure 4-67. Tool Box
Figure 4-68. Manhole and fill Cover
Section XIX. MAINTENANCE OF BODY ACCESSORY ITEMS
Section XX. PREPARATION FOR STORAGE OR SHIPMENT
Care of Equipment In Administrative Storage - TM-9-2330-388-140200
Preparation of Equipment for Shipment - TM-9-2330-388-140201
Table 4-16. Exercise Schedule
Section I. REPAIR PARTS, SPECIAL TOOLS AND EQUIPMENT - TM-9-2330-388-140203
Table 5-3. Fabricated Tools and Equipment
Figure 5-2. Fabrication of Puller Legs
Section II. GENERAL MAINTENANCE
Surface Protection
Cleaning Materials and Methods
Cleaning After Shop Inspection
Table 5-3. Direct Support Troubleshooting
ENGINE MISFIRES UNDER HEAVY LOAD - TM-9-2330-388-140211
ENGINE SPEED IS NOT CONSTANT (HIGH OR LOW SPEED; HUNTING OR LOSS OF CONTROL) - TM-9-2330-388-140212
Section III. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS
Suspension - TM-9-2330-388-140214
Axle - TM-9-2330-388-140215
Bogie Assembly - TM-9-2330-388-140216
CHAPTER 6 REPAIR OF FRAME AND BODY PARTS - TM-9-2330-388-140217
Figure 6-1. Spring Seat and Trunnion Cross Tube Assembly
Figure 6-2. Brake Lining Riveting Sequence
CHAPTER 7 REPAIR OF ENGINE ASSEMBLY - TM-9-2330-388-140220
Figure 7-3. Counting Shims
Figure 7-5. Installing Injector Pump
Figure 7-8. Removing Injection Pump for Shimming
Adjusting Valve Clearance
Ring Gear Removal and Installation
Figure 7-14. Voltage Regulator Harness
Figure 7-16. Stator Retaining Screws
Figure 7-18. Pump Disassembled
Pump Removal and Installation, Food Grade Mechanical Seal Replacement
Pump Removal and Installation, Food Grade Mechanical Seal Replacement -CONT.
Table 4-6. M1098 Engine Torque Setting
APPENDIX A REFERENCES - TM-9-2330-388-140232
Technical Manual
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-2330-388-140234
Section II. MAINTENANCE ALLOCATION CHART - TM-9-2330-388-140235
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140236
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140237
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140238
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140239
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140240
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140241
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140242
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140243
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-388-140244
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-9-2330-388-140245
Section IV. REMARKS - TM-9-2330-388-140246
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-9-2330-388-140247
Section I. INTRODUCTION - TM-9-2330-388-140248
Explanation of Columns - TM-9-2330-388-140249
Explanation of Columns -CONT. - TM-9-2330-388-140250
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-2330-388-140251
APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140252
SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140253
SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140254
SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140255
SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-388-140256
APPENDIX F TORQUE LIMITS - TM-9-2330-388-140257
INDEX - TM-9-2330-388-140258
TM-9-2330-388-14 Semitrailer Tank: 5000 Gallon (Potable Water Dispensing) XM1098 (NSN
2330-01-330-2779
) Manual
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business