Figure 1-0. Refrigeration Unit - TM-9-4110-258-130018
CHAPTER 1 INTRODUCTION - TM-9-4110-258-130019
SECTION II EQUIPMENT DESCRIPTION - TM-9-4110-258-130020
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. - TM-9-4110-258-130021
Figure 1-1. Major Components - TM-9-4110-258-130022
EQUIPMENT DATA.
SECTION III PRINCIPLES OF OPERATION - TM-9-4110-258-130024
Figure 1-2. Electrical System - TM-9-4110-258-130025
Figure 1-3. Electrical Schematic - TM-9-4110-258-130026
Figure 1-4. Electrical Wiring Diagram (Sheet 1 of 2) - TM-9-4110-258-130027
Figure 1-4. Electrical Wiring Diagram (Sheet 2 of 2)
Cooling Cycle
Figure 1-5. Refrigeration System - TM-9-4110-258-130030
Figure 1-6. Refrigeration Schematic - TM-9-4110-258-130031
Figure 1-7. Air Flow
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4110-258-130033
OPERATING CONTROLS AND INDICATORS - TM-9-4110-258-130034
Figure 2-1. Operating Controls and Indicators - TM-9-4110-258-130035
FAULT CONTROLS AND INDICATORS. - TM-9-4110-258-130036
Figure 2-2. Fault Controls and Indicators - TM-9-4110-258-130037
SECTION II PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Figure 2-3. Operator's PMCS Routing Diagram
Table 2-1. Operator Preventive Maintenance Checks and Services - TM-9-4110-258-130040
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130041
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130042
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130043
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130044
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130045
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130046
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130047
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130048
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130049
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130050
SECTION III OPERATION UNDER USUAL CONDITIONS - TM-9-4110-258-130051
Figure 2-4. Operating Controls and Indicators - TM-9-4110-258-130052
SHUTDOWN PROCEDURES. - TM-9-4110-258-130053
Figure 2-5. Decals and Instruction Plates (Sheet 1 of 2) - TM-9-4110-258-130054
Figure 2-5. Decals and Instruction Plates (Sheet 2 of 2) - TM-9-4110-258-130055
SECTION IV OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4110-258-130056
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-9-4110-258-130057
MALFUNCTION INDEX - TM-9-4110-258-130058
SECTION III OPERATOR'S MAINTENANCE PROCEDURES - TM-9-4110-258-130059
UNIT MAINTENANCE INSTRUCTIONS - TM-9-4110-258-130061
Figure 4-1. Wall Opening Dimensions
Figure 4-2. Installation - TM-9-4110-258-130063
PRELIMINARY SERVICING OF EOUIPMENT.
Figure 4-4. Refrigeration Valve Setting for Normal Operation
PRELIMINARY ADJUSTMENT OF EQUIPMENT. - TM-9-4110-258-130066
Figure 4-6. Preliminary Adjustment - TM-9-4110-258-130067
SECTION IV UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4110-258-130068
Figure 4-7. Lubrication - TM-9-4110-258-130069
Leakage Definition for Unit PMCS
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130072
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130073
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130074
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130075
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130076
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130077
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130078
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130079
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130080
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130081
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130082
SECTION V UNIT TROUBLESHOOTING INSTRUCTIONS
TROUBLESHOOTING. - TM-9-4110-258-130084
TROUBLESHOOTING (CONT) - TM-9-4110-258-130085
TROUBLESHOOTING (CONT) - TM-9-4110-258-130086
TROUBLESHOOTING (CONT) - TM-9-4110-258-130087
SECTION VI UNIT MAINTENANCE INSTRUCTIONS
TOP PANEL (EVAPORATOR) REPLACEMENT.
SIDE PANELS (EVAPORATOR) REPLACEMENT.
Figure 4-10. Side Panels
CONDENSER COIL GUARD REPLACEMENT.
Figure 4-11. Condenser Coil Guard
WIRES. CABLES AND HARNESSES TESTING, REPAIR, AND REPLACEMENT.
Figure 4-12. Wire Cables and Harnesses
WIRES, CABLES AND HARNESSES TESTING. REPAIR, AND REPLACEMENT. - Continued
Table 4-4. Wire List - TM-9-4110-258-130097
Table 4-4. Wire List Continued
Table 4-4. Wire List - Continued - TM-9-4110-258-130099
INDICATORS/LAMPS DS1. DS2. OR DS3 TESTING AND REPLACEMENT.
Figure 4-13. Indicator/Lamp
TOGGLE SWITCH S1 TESTING AND REPLACEMENT. - TM-9-4110-258-130102
Installation. - TM-9-4110-258-130103
HOUR METER M1 TESTING AND REPLACEMENT. - TM-9-4110-258-130104
Figure 4-15. Hour meter
CIRCUIT BREAKER CB1 TESTING AND REPLACEMENT. - TM-9-4110-258-130106
Installation. - TM-9-4110-258-130107
THERMOSTAT S3 OR SWITCH (HEATER LOCKOUT) S9 TESTING AND REPLACEMENT.
Figure 4-17. Thermostat
Removal - TM-9-4110-258-130110
Installation. - TM-9-4110-258-130111
FUSES F1 AND F2 TESTING AND REPLACEMENT. - TM-9-4110-258-130112
Installation.. - TM-9-4110-258-130113
MOTOR STARTER K1 TESTING. REPAIR, AND REPLACEMENT.
Repair. - TM-9-4110-258-130115
Installation. - TM-9-4110-258-130116
CONTACTOR (POWER RELAY) K2 TESTING AND REPLACEMENT. - TM-9-4110-258-130117
Installation.. - TM-9-4110-258-130118
CONTACTOR (POWER RELAY) K5 TESTING AND REPLACEMENT.
Removal. - TM-9-4110-258-130120
CONTROL RELAYS K3 AND K4 TESTING AND REPLACEMENT. - TM-9-4110-258-130121
Installation. - TM-9-4110-258-130122
DEFROST TIMER TM1 TESTING AND REPLACEMENT. - TM-9-4110-258-130123
Figure 4-23. Defrost Timer - TM-9-4110-258-130124
Installation. - TM-9-4110-258-130125
PUSH SWITCHES S6 AND S7 TESTING AND REPLACEMENT.
Installation. - TM-9-4110-258-130127
Installation. - TM-9-4110-258-130128
V-BELT REPLACEMENT AND ADJUSTMENT. - TM-9-4110-258-130129
Figure 4-25. V-Belt
PULLEY REPLACEMENT
SHEAVE REPLACEMENT. - TM-9-4110-258-130132
Figure 4-27. Sheave
AC MOTOR B2 TESTING AND REPLACEMENT. - TM-9-4110-258-130134
Installation. - TM-9-4110-258-130135
Installation. (CONT)
FLANGE BEARINGS REPLACEMENT. - TM-9-4110-258-130137
CONDENSER FAN REPLACEMENT. - TM-9-4110-258-130138
Figure 4-30. Condenser Fan
EVAPORATOR FAN REPLACEMENT. - TM-9-4110-258-130140
Installation. - TM-9-4110-258-130141
SOLENOID VALVE L1 (LIQUID LINE) TESTING AND REPAIR. - TM-9-4110-258-130142
Installation. - TM-9-4110-258-130143
SOLENOID VALVE L2 (DEFROST LINE) TESTING AND REPAIR. - TM-9-4110-258-130144
Installation. - TM-9-4110-258-130145
THERMOMETER TESTING AND REPLACEMENT.
Figure 4-34. Thermometer
Removal. - TM-9-4110-258-130148
ELECTRIC HEATERS HR1. HR2. AND HR3 TESTING AND REPLACEMENT.
Figure 4-35. Electric Heaters
THERMOSTATIC SWITCH S8 TESTING AND REPLACEMENT.
Figure 4-36. Thermostatic Switch
Removal. - TM-9-4110-258-130153
TEMPERATURE SWITCH S4 REPLACEMENT.
Figure 4-37. Temperature Switch
GASKET REPLACEMENT. - TM-9-4110-258-130156
Figure 4-38. Gasket
Installation. - TM-9-4110-258-130158
BARREL BOLTS REPLACEMENT.
SECTION VII PREPARATION FOR STORAGE OR SHIPMENT.
Figure 4-40. Refrigeration System Pump Down
LONG TERM STORAGE OR SHIPMENT. - TM-9-4110-258-130162
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4110-258-130163
SECTION II DIRECT SUPPORT MAINTENANCE PROCEDURES - TM-9-4110-258-130164
CONTROL BOX COVER REPAIR. - TM-9-4110-258-130165
Repair. - TM-9-4110-258-130166
CIRCUIT BREAKER COVER REPAIR. - TM-9-4110-258-130167
Repair. - TM-9-4110-258-130168
FAN DRIVE SHAFT REPLACEMENT. - TM-9-4110-258-130169
SERVICE MANIFOLD INSTALLATION. - TM-9-4110-258-130170
Figure 5-4. Service Manifold Installation - TM-9-4110-258-130171
Removal. - TM-9-4110-258-130172
DISCHARGING THE REFRIGERANT SYSTEM. - TM-9-4110-258-130173
Figure 5-5. Discharging Refrigerant - TM-9-4110-258-130174
PURGING THE REFRIGERANT SYSTEM.
Figure 5-6. Nitrogen Tank Connection - TM-9-4110-258-130176
BRAZING/DEBRAZE PROCEDURE. - TM-9-4110-258-130177
Braze. - TM-9-4110-258-130178
Braze. - CONT
LEAK TESTING THE REFRIGERANT SYSTEM. - TM-9-4110-258-130180
Testing. - TM-9-4110-258-130181
EVACUATING THE REFRIGERANT SYSTEM. - TM-9-4110-258-130182
EVACUATING THE REFRIGERANT SYSTEM - CONT
CHARGING THE REFRIGERANT SYSTEM. - TM-9-4110-258-130184
Figure 5-8. Refrigerant Charging (Total System) - TM-9-4110-258-130185
Partial Charge. - TM-9-4110-258-130186
Figure 5-9. Refrigerant Charging (Partial System/Small Quantity Charge)
Partial Charge - CONT
REFRIGERANT SYSTEM PRESSURE CHECK
Table 5-1. Pressure Temperature Relationship of Saturated Refrigerant R-134a - TM-9-4110-258-130190
Table 5-1. Pressure Temperature Relationship of Saturated Refrigerant R-134a - TM-9-4110-258-130191
DEHYDRATOR REPLACEMENT
Installation. - TM-9-4110-258-130193
STRAINER REPLACEMENT
Installation. - TM-9-4110-258-130195
ISOLATION VALVES REPLACEMENT
Installation. - TM-9-4110-258-130197
RECEIVER AND FUSIBLE PLUG REPLACEMENT
Figure 5-13. Receiver
PRESSURE REGULATOR VALVE (DISCHARGE) REPLACEMENT
PRESSURE REGULATOR VALVE (CRANKCASE) REPLACEMENT
Figure 5-15. Pressure Regulator Valve (Crankcase)
CHECK VALVE REPLACEMENT
Installation. - TM-9-4110-258-130204
METAL HOSE ASSEMBLY (DISCHARGE) REPLACEMENT
Figure 5-17. Metal Hose Assembly (Discharge)
METAL HOSE ASSEMBLY (SUCTION) REPLACEMENT. - TM-9-4110-258-130207
ACCUMULATOR AND FUSIBLE PLUG REPLACEMENT.
Figure 5-19. Accumulator - TM-9-4110-258-130209
SOLENOID VALVE (LIQUID LINE) REPAIR AND REPLACEMENT.
Installation. - TM-9-4110-258-130211
SOLENOID VALVE (DEFROST LINE) REPAIR AND REPLACEMENT.
Installation. - TM-9-4110-258-130213
STOP VALVE (LIQUID LINE) REPLACEMENT. - TM-9-4110-258-130214
STOP VALVE (DEFROST LINE) REPLACEMENT. - TM-9-4110-258-130215
SIGHT INDICATOR REPLACEMENT. - TM-9-4110-258-130216
Figure 5-24. Sight Indicator
CONDENSER COIL REPLACEMENT. - TM-9-4110-258-130218
Installation. - TM-9-4110-258-130219
TUBING AND FITTINGS TESTING. REPAIR. AND REPLACEMENT
Figure 5-26. Tubing And Fittings
DIFFERENTIAL OIL PRESSURE SWITCH S5 REPLACEMENT. - TM-9-4110-258-130222
DIFFERENTIAL OIL PRESSURE SWITCH S5 REPLACEMENT. - Continued
Installation - TM-9-4110-258-130224
DUAL PRESSURE CONTROL SWITCH S2 REPLACEMENT. - TM-9-4110-258-130225
Figure 5-28. Dual Pressure Control Switch
PRESSURE GAGE (LOW) REPLACEMENT.
Figure 5-29. Pressure Gage (Low)
PRESSURE GAGE (HIGH) REPLACEMENT.
Installation. - TM-9-4110-258-130230
HEAT EXCHANGER REPLACEMENT. - TM-9-4110-258-130231
Installation. - TM-9-4110-258-130232
EXPANSION VALVE REPLACEMENT. - TM-9-4110-258-130233
Figure 5-32. Expansion Valve
EVAPORATOR COIL REPLACEMENT. - TM-9-4110-258-130235
Figure 5-33. Evaporator Coil
Installation. - TM-9-4110-258-130237
COMPRESSOR B1 SERVICE. TESTING, REPAIR. AND REPLACEMENT.
Testing. - TM-9-4110-258-130239
Figure 5-34. Compressor (Sheet 1 of 2)
Figure 5-34. Compressor (Sheet 2 of 2)
Disassembly. - TM-9-4110-258-130242
Assembly. - TM-9-4110-258-130243
Installation. - TM-9-4110-258-130244
CONDENSER ENCLOSURE REPAIR.
PLATES (DATA) REPLACEMENT
DOORS/COVER REPAIR AND REPLACEMENT
APPENDIX A REFERENCES - TM-9-4110-258-130249
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-9-4110-258-130251
Maintenance Functions - TM-9-4110-258-130252
Explanation of Columns in the MAC, Section II - TM-9-4110-258-130253
Explanation of Columns in the Tools and Test Equipment Requirements, Section III - TM-9-4110-258-130254
Section II. MAINTENANCE ALLOCATION CHART - TM-9-4110-258-130255
Section II. MAINTENANCE ALLOCATION CHART - CONT - TM-9-4110-258-130256
Section II. MAINTENANCE ALLOCATION CHART - CONT - TM-9-4110-258-130257
Section III. TOOLS AND TEST EQUIPMENT - TM-9-4110-258-130258
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS LIST - TM-9-4110-258-130259
SECTION III BASIC ISSUE ITEMS LIST - TM-9-4110-258-130260
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-4110-258-130261
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST - TM-9-4110-258-130263
SECTION II EXPENDABLE AND DURABLE ITEMS LIST - TM-9-4110-258-130264
SECTION II EXPENDABLE AND DURABLE ITEMS LIST - CONT - TM-9-4110-258-130265
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-9-4110-258-130267
SECTION II - TM-9-4110-258-130268
SECTION II - TM-9-4110-258-130269
Figure F-1. Tube, Copper Straight, Various - TM-9-4110-258-130270
Figure F-3. Tube, Receiver to Filter Drier, Part Number 151K0052-1
Figure F-5. Gasket, Control Box, Side, Part Number 152K0037
Figure F-7. Gasket, Circuit Breaker Panel, Part Number 152K0117
Figure F-10. Gasket, Outside, Right/Left Side, Part Number 152K0160
Figure F-12. Tube Assembly, Outlet, Condenser Coil, Part Number 152K0171
Figure F-13. Tube Assembly, Outlet, Solenoid Valve (Liquid Line), Part Number 152K0172
Figure F-14. Tube, Outlet, Sight Glass, Part Number 152K0173
Figure F-16. Tube, Outlet, Accumulator, Part Number 152K0175
Figure F-18. Tube, Outlet, Vibration Isolator (Discharge Line), Part Number 152K0177
Figure F-20. Tube Assembly, Outlet, Strainer, Part Number 152K0179
Figure F-23. Tube, Heat Exchanger to Tube, Part Number 152K0195
Figure F-24. Tube, Tube to Expansion Valve, Part Number 152K0196
Figure F-26. Tube, Tee to Distributor, Part Number 152K0198
Figure F-28. Tubing, Insulation, Part Number 152K0000-1V57
Figure F-32. Tube Assembly, Outlet, Handvalve To Sight Glass, Part Number 152K0180-1
Figure F-33. Tube Assembly, Outlet, Solenoid Valve (Defrost Line), Part Number 152K0182-1
Figure F-35. Tube Assembly, Outlet, Receiver To Dehydrator, Part Number 152K0205-1
APPENDIX G MANDATORY REPLACEMENT PARTS - TM-9-4110-258-130289
APPENDIX G MANDATORY REPLACEMENT PARTS - CONT - TM-9-4110-258-130290
TM-9-4110-258-13 Refrigeration Unit Mechanical 9K BTU Electric Model F9000RE (4110-01-394-6473) Manual
CHAPTER 1 INTRODUCTION - TM-9-4110-258-130019
SECTION II EQUIPMENT DESCRIPTION - TM-9-4110-258-130020
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. - TM-9-4110-258-130021
Figure 1-1. Major Components - TM-9-4110-258-130022
EQUIPMENT DATA.
SECTION III PRINCIPLES OF OPERATION - TM-9-4110-258-130024
Figure 1-2. Electrical System - TM-9-4110-258-130025
Figure 1-3. Electrical Schematic - TM-9-4110-258-130026
Figure 1-4. Electrical Wiring Diagram (Sheet 1 of 2) - TM-9-4110-258-130027
Figure 1-4. Electrical Wiring Diagram (Sheet 2 of 2)
Cooling Cycle
Figure 1-5. Refrigeration System - TM-9-4110-258-130030
Figure 1-6. Refrigeration Schematic - TM-9-4110-258-130031
Figure 1-7. Air Flow
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-4110-258-130033
OPERATING CONTROLS AND INDICATORS - TM-9-4110-258-130034
Figure 2-1. Operating Controls and Indicators - TM-9-4110-258-130035
FAULT CONTROLS AND INDICATORS. - TM-9-4110-258-130036
Figure 2-2. Fault Controls and Indicators - TM-9-4110-258-130037
SECTION II PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Figure 2-3. Operator's PMCS Routing Diagram
Table 2-1. Operator Preventive Maintenance Checks and Services - TM-9-4110-258-130040
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130041
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130042
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130043
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130044
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130045
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130046
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130047
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130048
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130049
Table 2-1. Operator Preventive Maintenance Checks and Services - Continued - TM-9-4110-258-130050
SECTION III OPERATION UNDER USUAL CONDITIONS - TM-9-4110-258-130051
Figure 2-4. Operating Controls and Indicators - TM-9-4110-258-130052
SHUTDOWN PROCEDURES. - TM-9-4110-258-130053
Figure 2-5. Decals and Instruction Plates (Sheet 1 of 2) - TM-9-4110-258-130054
Figure 2-5. Decals and Instruction Plates (Sheet 2 of 2) - TM-9-4110-258-130055
SECTION IV OPERATION UNDER UNUSUAL CONDITIONS - TM-9-4110-258-130056
CHAPTER 3 OPERATOR MAINTENANCE INSTRUCTIONS - TM-9-4110-258-130057
MALFUNCTION INDEX - TM-9-4110-258-130058
SECTION III OPERATOR'S MAINTENANCE PROCEDURES - TM-9-4110-258-130059
UNIT MAINTENANCE INSTRUCTIONS - TM-9-4110-258-130061
Figure 4-1. Wall Opening Dimensions
Figure 4-2. Installation - TM-9-4110-258-130063
PRELIMINARY SERVICING OF EOUIPMENT.
Figure 4-4. Refrigeration Valve Setting for Normal Operation
PRELIMINARY ADJUSTMENT OF EQUIPMENT. - TM-9-4110-258-130066
Figure 4-6. Preliminary Adjustment - TM-9-4110-258-130067
SECTION IV UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-4110-258-130068
Figure 4-7. Lubrication - TM-9-4110-258-130069
Leakage Definition for Unit PMCS
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130072
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130073
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130074
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130075
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130076
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130077
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130078
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130079
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130080
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130081
Table 4-1. Preventive Maintenance Checks and Services for Model F9000RE - Continued - TM-9-4110-258-130082
SECTION V UNIT TROUBLESHOOTING INSTRUCTIONS
TROUBLESHOOTING. - TM-9-4110-258-130084
TROUBLESHOOTING (CONT) - TM-9-4110-258-130085
TROUBLESHOOTING (CONT) - TM-9-4110-258-130086
TROUBLESHOOTING (CONT) - TM-9-4110-258-130087
SECTION VI UNIT MAINTENANCE INSTRUCTIONS
TOP PANEL (EVAPORATOR) REPLACEMENT.
SIDE PANELS (EVAPORATOR) REPLACEMENT.
Figure 4-10. Side Panels
CONDENSER COIL GUARD REPLACEMENT.
Figure 4-11. Condenser Coil Guard
WIRES. CABLES AND HARNESSES TESTING, REPAIR, AND REPLACEMENT.
Figure 4-12. Wire Cables and Harnesses
WIRES, CABLES AND HARNESSES TESTING. REPAIR, AND REPLACEMENT. - Continued
Table 4-4. Wire List - TM-9-4110-258-130097
Table 4-4. Wire List Continued
Table 4-4. Wire List - Continued - TM-9-4110-258-130099
INDICATORS/LAMPS DS1. DS2. OR DS3 TESTING AND REPLACEMENT.
Figure 4-13. Indicator/Lamp
TOGGLE SWITCH S1 TESTING AND REPLACEMENT. - TM-9-4110-258-130102
Installation. - TM-9-4110-258-130103
HOUR METER M1 TESTING AND REPLACEMENT. - TM-9-4110-258-130104
Figure 4-15. Hour meter
CIRCUIT BREAKER CB1 TESTING AND REPLACEMENT. - TM-9-4110-258-130106
Installation. - TM-9-4110-258-130107
THERMOSTAT S3 OR SWITCH (HEATER LOCKOUT) S9 TESTING AND REPLACEMENT.
Figure 4-17. Thermostat
Removal - TM-9-4110-258-130110
Installation. - TM-9-4110-258-130111
FUSES F1 AND F2 TESTING AND REPLACEMENT. - TM-9-4110-258-130112
Installation.. - TM-9-4110-258-130113
MOTOR STARTER K1 TESTING. REPAIR, AND REPLACEMENT.
Repair. - TM-9-4110-258-130115
Installation. - TM-9-4110-258-130116
CONTACTOR (POWER RELAY) K2 TESTING AND REPLACEMENT. - TM-9-4110-258-130117
Installation.. - TM-9-4110-258-130118
CONTACTOR (POWER RELAY) K5 TESTING AND REPLACEMENT.
Removal. - TM-9-4110-258-130120
CONTROL RELAYS K3 AND K4 TESTING AND REPLACEMENT. - TM-9-4110-258-130121
Installation. - TM-9-4110-258-130122
DEFROST TIMER TM1 TESTING AND REPLACEMENT. - TM-9-4110-258-130123
Figure 4-23. Defrost Timer - TM-9-4110-258-130124
Installation. - TM-9-4110-258-130125
PUSH SWITCHES S6 AND S7 TESTING AND REPLACEMENT.
Installation. - TM-9-4110-258-130127
Installation. - TM-9-4110-258-130128
V-BELT REPLACEMENT AND ADJUSTMENT. - TM-9-4110-258-130129
Figure 4-25. V-Belt
PULLEY REPLACEMENT
SHEAVE REPLACEMENT. - TM-9-4110-258-130132
Figure 4-27. Sheave
AC MOTOR B2 TESTING AND REPLACEMENT. - TM-9-4110-258-130134
Installation. - TM-9-4110-258-130135
Installation. (CONT)
FLANGE BEARINGS REPLACEMENT. - TM-9-4110-258-130137
CONDENSER FAN REPLACEMENT. - TM-9-4110-258-130138
Figure 4-30. Condenser Fan
EVAPORATOR FAN REPLACEMENT. - TM-9-4110-258-130140
Installation. - TM-9-4110-258-130141
SOLENOID VALVE L1 (LIQUID LINE) TESTING AND REPAIR. - TM-9-4110-258-130142
Installation. - TM-9-4110-258-130143
SOLENOID VALVE L2 (DEFROST LINE) TESTING AND REPAIR. - TM-9-4110-258-130144
Installation. - TM-9-4110-258-130145
THERMOMETER TESTING AND REPLACEMENT.
Figure 4-34. Thermometer
Removal. - TM-9-4110-258-130148
ELECTRIC HEATERS HR1. HR2. AND HR3 TESTING AND REPLACEMENT.
Figure 4-35. Electric Heaters
THERMOSTATIC SWITCH S8 TESTING AND REPLACEMENT.
Figure 4-36. Thermostatic Switch
Removal. - TM-9-4110-258-130153
TEMPERATURE SWITCH S4 REPLACEMENT.
Figure 4-37. Temperature Switch
GASKET REPLACEMENT. - TM-9-4110-258-130156
Figure 4-38. Gasket
Installation. - TM-9-4110-258-130158
BARREL BOLTS REPLACEMENT.
SECTION VII PREPARATION FOR STORAGE OR SHIPMENT.
Figure 4-40. Refrigeration System Pump Down
LONG TERM STORAGE OR SHIPMENT. - TM-9-4110-258-130162
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-4110-258-130163
SECTION II DIRECT SUPPORT MAINTENANCE PROCEDURES - TM-9-4110-258-130164
CONTROL BOX COVER REPAIR. - TM-9-4110-258-130165
Repair. - TM-9-4110-258-130166
CIRCUIT BREAKER COVER REPAIR. - TM-9-4110-258-130167
Repair. - TM-9-4110-258-130168
FAN DRIVE SHAFT REPLACEMENT. - TM-9-4110-258-130169
SERVICE MANIFOLD INSTALLATION. - TM-9-4110-258-130170
Figure 5-4. Service Manifold Installation - TM-9-4110-258-130171
Removal. - TM-9-4110-258-130172
DISCHARGING THE REFRIGERANT SYSTEM. - TM-9-4110-258-130173
Figure 5-5. Discharging Refrigerant - TM-9-4110-258-130174
PURGING THE REFRIGERANT SYSTEM.
Figure 5-6. Nitrogen Tank Connection - TM-9-4110-258-130176
BRAZING/DEBRAZE PROCEDURE. - TM-9-4110-258-130177
Braze. - TM-9-4110-258-130178
Braze. - CONT
LEAK TESTING THE REFRIGERANT SYSTEM. - TM-9-4110-258-130180
Testing. - TM-9-4110-258-130181
EVACUATING THE REFRIGERANT SYSTEM. - TM-9-4110-258-130182
EVACUATING THE REFRIGERANT SYSTEM - CONT
CHARGING THE REFRIGERANT SYSTEM. - TM-9-4110-258-130184
Figure 5-8. Refrigerant Charging (Total System) - TM-9-4110-258-130185
Partial Charge. - TM-9-4110-258-130186
Figure 5-9. Refrigerant Charging (Partial System/Small Quantity Charge)
Partial Charge - CONT
REFRIGERANT SYSTEM PRESSURE CHECK
Table 5-1. Pressure Temperature Relationship of Saturated Refrigerant R-134a - TM-9-4110-258-130190
Table 5-1. Pressure Temperature Relationship of Saturated Refrigerant R-134a - TM-9-4110-258-130191
DEHYDRATOR REPLACEMENT
Installation. - TM-9-4110-258-130193
STRAINER REPLACEMENT
Installation. - TM-9-4110-258-130195
ISOLATION VALVES REPLACEMENT
Installation. - TM-9-4110-258-130197
RECEIVER AND FUSIBLE PLUG REPLACEMENT
Figure 5-13. Receiver
PRESSURE REGULATOR VALVE (DISCHARGE) REPLACEMENT
PRESSURE REGULATOR VALVE (CRANKCASE) REPLACEMENT
Figure 5-15. Pressure Regulator Valve (Crankcase)
CHECK VALVE REPLACEMENT
Installation. - TM-9-4110-258-130204
METAL HOSE ASSEMBLY (DISCHARGE) REPLACEMENT
Figure 5-17. Metal Hose Assembly (Discharge)
METAL HOSE ASSEMBLY (SUCTION) REPLACEMENT. - TM-9-4110-258-130207
ACCUMULATOR AND FUSIBLE PLUG REPLACEMENT.
Figure 5-19. Accumulator - TM-9-4110-258-130209
SOLENOID VALVE (LIQUID LINE) REPAIR AND REPLACEMENT.
Installation. - TM-9-4110-258-130211
SOLENOID VALVE (DEFROST LINE) REPAIR AND REPLACEMENT.
Installation. - TM-9-4110-258-130213
STOP VALVE (LIQUID LINE) REPLACEMENT. - TM-9-4110-258-130214
STOP VALVE (DEFROST LINE) REPLACEMENT. - TM-9-4110-258-130215
SIGHT INDICATOR REPLACEMENT. - TM-9-4110-258-130216
Figure 5-24. Sight Indicator
CONDENSER COIL REPLACEMENT. - TM-9-4110-258-130218
Installation. - TM-9-4110-258-130219
TUBING AND FITTINGS TESTING. REPAIR. AND REPLACEMENT
Figure 5-26. Tubing And Fittings
DIFFERENTIAL OIL PRESSURE SWITCH S5 REPLACEMENT. - TM-9-4110-258-130222
DIFFERENTIAL OIL PRESSURE SWITCH S5 REPLACEMENT. - Continued
Installation - TM-9-4110-258-130224
DUAL PRESSURE CONTROL SWITCH S2 REPLACEMENT. - TM-9-4110-258-130225
Figure 5-28. Dual Pressure Control Switch
PRESSURE GAGE (LOW) REPLACEMENT.
Figure 5-29. Pressure Gage (Low)
PRESSURE GAGE (HIGH) REPLACEMENT.
Installation. - TM-9-4110-258-130230
HEAT EXCHANGER REPLACEMENT. - TM-9-4110-258-130231
Installation. - TM-9-4110-258-130232
EXPANSION VALVE REPLACEMENT. - TM-9-4110-258-130233
Figure 5-32. Expansion Valve
EVAPORATOR COIL REPLACEMENT. - TM-9-4110-258-130235
Figure 5-33. Evaporator Coil
Installation. - TM-9-4110-258-130237
COMPRESSOR B1 SERVICE. TESTING, REPAIR. AND REPLACEMENT.
Testing. - TM-9-4110-258-130239
Figure 5-34. Compressor (Sheet 1 of 2)
Figure 5-34. Compressor (Sheet 2 of 2)
Disassembly. - TM-9-4110-258-130242
Assembly. - TM-9-4110-258-130243
Installation. - TM-9-4110-258-130244
CONDENSER ENCLOSURE REPAIR.
PLATES (DATA) REPLACEMENT
DOORS/COVER REPAIR AND REPLACEMENT
APPENDIX A REFERENCES - TM-9-4110-258-130249
APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) - TM-9-4110-258-130251
Maintenance Functions - TM-9-4110-258-130252
Explanation of Columns in the MAC, Section II - TM-9-4110-258-130253
Explanation of Columns in the Tools and Test Equipment Requirements, Section III - TM-9-4110-258-130254
Section II. MAINTENANCE ALLOCATION CHART - TM-9-4110-258-130255
Section II. MAINTENANCE ALLOCATION CHART - CONT - TM-9-4110-258-130256
Section II. MAINTENANCE ALLOCATION CHART - CONT - TM-9-4110-258-130257
Section III. TOOLS AND TEST EQUIPMENT - TM-9-4110-258-130258
APPENDIX C COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS LIST - TM-9-4110-258-130259
SECTION III BASIC ISSUE ITEMS LIST - TM-9-4110-258-130260
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-4110-258-130261
APPENDIX E EXPENDABLE AND DURABLE ITEMS LIST - TM-9-4110-258-130263
SECTION II EXPENDABLE AND DURABLE ITEMS LIST - TM-9-4110-258-130264
SECTION II EXPENDABLE AND DURABLE ITEMS LIST - CONT - TM-9-4110-258-130265
APPENDIX F ILLUSTRATED LIST OF MANUFACTURED ITEMS - TM-9-4110-258-130267
SECTION II - TM-9-4110-258-130268
SECTION II - TM-9-4110-258-130269
Figure F-1. Tube, Copper Straight, Various - TM-9-4110-258-130270
Figure F-3. Tube, Receiver to Filter Drier, Part Number 151K0052-1
Figure F-5. Gasket, Control Box, Side, Part Number 152K0037
Figure F-7. Gasket, Circuit Breaker Panel, Part Number 152K0117
Figure F-10. Gasket, Outside, Right/Left Side, Part Number 152K0160
Figure F-12. Tube Assembly, Outlet, Condenser Coil, Part Number 152K0171
Figure F-13. Tube Assembly, Outlet, Solenoid Valve (Liquid Line), Part Number 152K0172
Figure F-14. Tube, Outlet, Sight Glass, Part Number 152K0173
Figure F-16. Tube, Outlet, Accumulator, Part Number 152K0175
Figure F-18. Tube, Outlet, Vibration Isolator (Discharge Line), Part Number 152K0177
Figure F-20. Tube Assembly, Outlet, Strainer, Part Number 152K0179
Figure F-23. Tube, Heat Exchanger to Tube, Part Number 152K0195
Figure F-24. Tube, Tube to Expansion Valve, Part Number 152K0196
Figure F-26. Tube, Tee to Distributor, Part Number 152K0198
Figure F-28. Tubing, Insulation, Part Number 152K0000-1V57
Figure F-32. Tube Assembly, Outlet, Handvalve To Sight Glass, Part Number 152K0180-1
Figure F-33. Tube Assembly, Outlet, Solenoid Valve (Defrost Line), Part Number 152K0182-1
Figure F-35. Tube Assembly, Outlet, Receiver To Dehydrator, Part Number 152K0205-1
APPENDIX G MANDATORY REPLACEMENT PARTS - TM-9-4110-258-130289
APPENDIX G MANDATORY REPLACEMENT PARTS - CONT - TM-9-4110-258-130290
TM-9-4110-258-13 Refrigeration Unit Mechanical 9K BTU Electric Model F9000RE (4110-01-394-6473) Manual
