TM-9-2330-356-14 Semitrailer Tank: 5000 Gallon Bulk Haul Self Load/Unload M967 (NSN 2330-01 -050-5632) and M967A1 (NSN 2330-01-1 55-0046) Manual

CHAPTER 1 INTRODUCTION - TM-9-2330-356-140021
FIGURE 1-1. MODEL M967. TANK SEMITRAILER, RIGHT FRONT VIEW
FIGURE 1-2. MODEL M967. TANK SEMITRAILER, LEFT REAR VIEW VIEW
FIGURE 1-3. MODEL M967A1, TANK SEMITRAILER,RIGHT FRONT VIEW
FIGURE 1-3. MODEL M967A1, TANK SEMITRAILER,LEFT REAR VIEW
FIGURE 1-5. MODEL M969, TANK SEMITRAILER, LEFT REAR VIEW
FIGURE 1-6. MODEL M969A1, TANK SEMITRAILER, RIGHT FRONT VIEW
FIGURE 1-7. MODEL M969A1, TANK SEMITRAILER, LEFT REAR VIEW
FIGURE 1-8. MODEL M970 . TANK SEMITRAILER, LEFT FRONT VIEW
FIGURE 1-9. MODEL M970. TANK SEMITRAILER, RIGHT REAR VIEW
FIGURE 1-10. MODEL M970A1,T ANK SEMITRAILER, LEFT FRONT VIEW
FIGURE 1-11. MODEL M970A1,TANK SEMITRAILER, RIGHT REAR VIEW
Vapor Recovery Kit
Tabulated Data - TM-9-2330-356-140034
Tabulated Data -CONT.
Identification and Instruction Plates
Figure 1-12. Identification and Instruction Plates (M967 and M967A1)
Figure 1-13. Identification and Instruction Plates (M969 and M969A1).
Figure 1-14. Identification and Instruction Plates (M969 and M969A1) (Con`t)
Figure 1-15. Identification and Instruction Plates (M970 and M970A1).
Figure 1-16. Identification and Instruction Plates (M970 and M970A1) (Con't)
CHAPTER 2 OPERATING INSTRUCTIONS - TM-9-2330-356-140043
Figure 2-1. Connections Used in Coupling Semitrailer to Towing Vehicle - TM-9-2330-356-140044
Figure 2-3. Operation of Two-Speed Landing Gear
Operating Towing Vehicle With Semitraller Coupled
Section II. OPERATION OF AUXILIARY EQUIPMENT - TM-9-2330-356-140047
Figure 2-7. Typical Ground Connections
Figure 2-8. Typical Vapor Recovery System
Figure 2-9. Typical Control Panel
Engine Operation
Identification of Valves, Piping, and Dispensing Components
Figure 2-11. Piping Assembly and Valve Locations (M967, M967A1, M969, and M969A1) (M969 and M969A1 Arrangement Shown)
Figure 2-12. Piping Assembly and Valve Locations (M970 and M970A1)
Filter/Separator (M969, M969A1, M970, and M970A1)
Figure 2-14. Hose Reel Cabinet (M969 and M969A1)
Figure 2-15. Hose Reel Cabinet (M970 and M970A1)
Figure 2-16. Emergency Valve and Vent
Figure 2-17. Typical Emergency Valve Cable Installation
Figure 2-19. Arrangement of Load/Unload Selector and Precheck Systems for the M967, M967A1, M969, and M969A1
Table 2-1. Fueling/Defueling Operation Summary
Table 2-1. Fueling/Defueling Operation Summary (Con `t)
Figure 2-20. Typical Top View of Semitrailer
Figure 2-21. Typical Arrangement for Top Loading
Figure 2-22. Typical Bottom Loading Flow Diagram for All Models (M967 and M967A1 Arrangement Shown)
Basic Bulk Haul and Fuel Servicing Operations Not Involving Use of Engine and Pump (All Models)
Figure 2-23. Typical Gravity Unloud Flow Diagram for All Models (M967 and M967A1 Arrangement Shown)
Figure 2-24. Typical Water Drain for All Models (M970 and M970A1 Arrangement Shown)
Figure 2-25. Pilot Line Water Drains
Table 2-2. Fuel Dispensing Flow Rates in Gallons Per Minute (GPM)
Figure 2-27. Typical Bulk Delivery Flow Diagram (M967 and M967A1 Arrangement Shown)
Figure 2-28. M969 and M969A1, Nonfiltered Dispensing Flow Diagram
Figure 2-29. Hose Evacuation Flow Diagram (M970 and M970A1)
Figure 2-30. Filter/Separator Assembly (M969, M969A1, M970, and M970A1)
Filtered Fuel Servicing Operations (M969 and M969A1)
Figure 2-31. Filtered Bulk Delivery Flow Diagam (M969 and M969A1)
Figure 2-32. Filtered FueI Dispensing Flow Diagram (M969 and M969A1)
Figure 2-33. Hose Reel Cabinet With Door Closed (M970 and M970A1)
Figure 2-34. Filtered Self-Load Flow Diagram (M970 and M970A1)
Filtered Bulk Delivery - TM-9-2330-356-140080
Figure 2-35. Filtered Bulk Delivery Flow Diagram (M970 and M970A1)
Figure 2-36. Attaching Fuel Sampling Hose to Nozzle (M970 and M970A1)
Figure 2-37. Single Point Underwing Fuel Dispensing Flow Diagam (M970 and M970A1)
Figure 2-38. Aircraft Overwing/Closed Circuit (Helicopter) Fuel Dispensing Flow Diagram
Figure 2-39. Closed Circuit Nozzle Operation
Figure 2-40. Diagram for Refueling Using 2-inch Hose (M970 and M97OA1)
Defueling Operation With 2-inch Hose
Figure 2-41. Diagram for Defueling Using 1-inch hose (M970 and M970A1)
Defueling Operation With 2-inch Hose -CONT.
Figure 2-42. Diagram for Recirculating Fuel Using 2-inch Hose (M970 and M970A1)
Recirculation Operation With 1-inch Hose
Figure 2-43. Flow Diagram for Recirculating Fuel Using 1-inch Hose (M970 and M970A1)
Figure 2-44. Installing Converter Onto Overwing Nozzle
FIGURE 2-45. REFEUL ON THE MOVE (ROM)
Section III. OPERATION UNDER UNUSUAL CONDITIONS - TM-9-2330-356-140095
Operation on Unusual Terrain - TM-9-2330-356-140096
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS - TM-9-2330-356-140097
LUBRICATION CHART - TM-9-2330-356-140098
LUBRICATION CHART -CONT. - TM-9-2330-356-140099
LUBRICATION CHART -CONT. - TM-9-2330-356-140100
Figure 3-2. Lubrication Chart (M967A1) (Sheet 2 of 2).
Figure 3-3. Lubrication Chart (M969) (Sheet 1 of 2).
Figure 3-3. Lubrication Chart (M969) (Sheet 2 of 2).
Figure 3-4. Lubrication Chart (M969A1) (Sheet 1 of 2).
Figure 3-4. Lubrication Chart (M969A1) (Sheet 2 of 2)
Figure 3-5. Lubrication Chart (M970) (Sheet 1 of 2)
Figure 3-5 Lubrication Chart (M970) (Sheet 2 of 2)
Figure 3-6. Lubrication Chart (M970A1) (Sheet 1 of 2)
Figure 3-6. Lubrication Chart (M970A1) (Sheet 2 of 2)
Figure 3-9. Location of Wheel Bearings (M967, M969, M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 3-11. Lubrication of Pick-up and Upper Coupler (Kingpin) Plate
Figure 3-13. Location of Hose Reel Hand Crank and Hose Reel Side Bearing Lubrication Points (M969 and M969A1)
Figure 3-15. Location of Cabinet Door Hinges and Latches (M970 and M970A1)
Figure 3-17. Location of Brake Shoe Roller and Brake Anchor Pin (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 3-19. Location of Lubrication Fitting for Slack Adjuster (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 3-21. Location of Control Panel Cover Hinge and Latch (M967A1, M969A1, and M970A1)
Section Il. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-9-2330-356-140117
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services - TM-9-2330-356-140118
Landing Gear - TM-9-2330-356-140119
Catwalk Drains
Rear Axles
Centrifugal Pump - TM-9-2330-356-140122
Deadman Gage
Section Ill. TROUBLESHOOTING - TM-9-2330-356-140124
ELECTRICAL SYSTEM - TM-9-2330-356-140125
OBRAKES
LANDING GEAR - TM-9-2330-356-140127
ENGINE - TM-9-2330-356-140128
FUELING OPERATIONS - TM-9-2330-356-140129
Section IV. MAINTENANCE PROCEDURES - TM-9-2330-356-140130
Figure 3-23. Battery With Cover Removed
Hose Reels
Figure 3-26. Removal of Screen
Figure 3-29. Removal of Closed-Circuit Nozzle
Underwing Nozzle (M970 and M970A1)
Figure 3-33. Exploded View of Air Cleaner
CHAPTER 4 UNIT MAINTENANCE INSTRUCTIONS - TM-9-2330-356-140137
Section II. REPAIR PARTS, SPECIAL TOOLS, AND EQUIPMENT
Table 4-1. Fabricated Tools and Equipment
Table 4-3. Fabricated Tube Lines
Table 4-5. Fabricated Conduit
Section Ill. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 4-8. Unit Preventive Maintenance Checks and Services
Table 4-8. Unit Preventive Maintenance Checks and Services (Con`t). - TM-9-2330-356-140144
Table 4-8. Unit Preventive Maintenance Checks and Services (Con`t). - TM-9-2330-356-140145
Table 4-9. Unit Troubleshooting
BRAKE SYSTEM - TM-9-2330-356-140147
BRAKE SYSTEM (Con't) - TM-9-2330-356-140148
LANDING GEAR - TM-9-2330-356-140149
ENGINE - TM-9-2330-356-140150
ENGINE - TM-9-2330-356-140151
ENGINE (Con't) - TM-9-2330-356-140152
ENGINE (Con't) - TM-9-2330-356-140153
CENTRIFUGAL PUMP - TM-9-2330-356-140154
BATTERY
PIPING CONTROL COMPONENTS
FUELING OPERATIONS - TM-9-2330-356-140157
Section V. PAINTING AND STENCILING
FIGURE 4-1. STENCING TYPICAL (M967 AND M967A1 ) ( SHEET 1 OF 2 )
FIGURE 4-1. STENCING TYPICAL (M967 AND M967A1 ) ( SHEET 2 OF 2 )
FIGURE 4-2. STENCING TYPICAL ( M969 AND M969A1 ) ( SHEET 1 OF 2 )
FIGURE 4-2. STENCING TYPICAL ( M969 AND M969A1 ) ( SHEET 2 OF 2 )
FIGURE 4-3. STENCING TYPICAL ( M970 AND M970A1 ) ( SHEET 1 OF 2 )
FIGURE 4-3. STENCING TYPICAL ( M970 AND M970A1 ) ( SHEET 2 OF 2 )
Section VI. TESTING THE ELECTRICAL SYSTEM WITH A MULTIMETER
Figure 4-5. Zeroing the AN/URM-105
Figure 4-6. Zeroing the TS-352 B/U
Figure 4-7. Zeroing the Simpson 160
Table 4-10. Ohms Range Switch Setting
Using the DC Volts Scale
Figure 4-14. Measuring Battery Voltage
Section VII. MAINTENANCE OF CHASSIS ELECTRICAL SYSTEM - TM-9-2330-356-140172
FIGURE 4-15. CHASSIS WIRING DIAGRAM
FIGURE 4-16. WIRING HARNESS AND ELECTRICAL LEAD INSTALLATION
Figure 4-17. Front Access Cover
Receptacle Assembly Replacement
Conduit for Chassis Wiring - TM-9-2330-356-140177
Figure 4-19. Chassis Wiring Conduit Installation
Figure 4-21, Front Marker Box
Figure 4-24. Exploded View of Marker Light
Section VIII. MAINTENANCE OF ENGINE ELECTRICAL WIRING - TM-9-2330-356-140181
Figure 4-26. Starter High Temperature Switch, Low Pressure Switch, Fuel Shut-off Solenoid, and Manifold Heater Wiring
Figure 4-27. Alternator Buss Bar Circuit Breaker Starter Fuel Pumps, and Tachometer Sensor Wiring
FIGURE 4-28. ENGINE WIRING SCHEMATIC ( M967, M969, and M970 )
FIGURE 4-29. ENGINE WIRING SCHEMATIC ( M967A1, M969A1, and M970A1 )
Figure 4-30. Location of Circuit Breaker and Preheater Solenoid in Junction Box
Figure 4-31. Disassembled Engine Junction Box
Engine Preheater Solenoid
Manifold Heaters
Figure 4-33. Glow Plugs
Figure 4-34. High Temperature Switch Location
Figure 4-35. Location of Oil Pressure Switch
Figure 4-37. Battery Installation
Figure 4-38. Hydrometer Temperature Correction
Section IX. MAINTENANCE OF ENGINE CONTROL PANEL
Figure 4-39, Switches and Electrical Gages in Control Panel
Figure 4-40. Pressure Gages in Control Panel
Figure 4-41. Engine Control Panel Wiring
FIGURE 4-42. INSTRUMENT PANEL WIRING SCHEMATIC ( M967, M969 and M970 ) ( USE W/ TACHOMETER 1227092 ONLY )
FIGURE 4-43. INSTRUMENT PANEL WIRING SCHEMATIC (M967, M967A1, M969, M969A1, M970 and M970A1 ) ( USE W/ TACHOMETER 12275405 ONLY )
Control Panel Wiring Harness and Conduit
Figure 4-44. Control Panel Conduit Installation
Control Panel Light
Section X. MAINTENANCE OF HOSE REEL ELECTRICAL SYSTEM
Figure 4-46. Hose ReeI Wiring Diagram (M969 and M969A1)
Figure 4-47. Hose Reel Wiring Diagram (M970 and M970A1)
Figure 4-48. Hose Reel Cabinet Conduit (M969 and M969A1)
Figure 4-49. Hose Reel Cabinet Conduit (M970 and M970A1)
Section Xl. MAINTENANCE OF BOGIE ASSEMBLY
Section XII. MAINTENANCE OF BRAKE SYSTEM
Emergency Relay Valve - TM-9-2330-356-140211
FIGURE 4-53. BRAKE SCHEMATIC ( M967, M969, and M970 EXCEPT M970 SN TC-0843, TC-0844 and TC-103 THRU TC-178)
Figure 4-55. Fail-Safe Unit (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 4-56. Brake-Interlock (M970 and M970A1)
Figure 4-58. Brake Schematic (M967A1, M969A1, and M970A1including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 4-59. Adjusting Brake Lining-to-Drum Clearance
Figure 4-60. Remove Brake Shoes
Figure 4-62. Adjustment of Yoke and Slack Adjuster (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178).
Figure 4-63. Removing and Installing Brake Shoes (M967A1, M969A1, and M970A1 including M4970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Brake Wedge Assembly, M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178
Brake Plungers and Brake Adjusting Parts, M967, M969, and M970 except M970 SN TC-0843, TC0844, and TC-103 thru T-178
Figure 4-66. Brake Shoe Assembly and Adjusting Pans (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 4-67. Seating Plunger Seal in Housing (M967, M969, and M970 except M970 SN TC-0843, TC-0844. and TC-103 thru TC-178).
Figure 4-68, Adjusting Plunger Assembly (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 4-70. Removing Brake Chamber (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 4-71. Removing and Installing Brake Chamber M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 4-73. Brake Chamber and Air Chamber Unit (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Slack Adjuster, M967A1, M969A1, and M970A1 mcluding M970 SN TC-0843, TC-0844, andTC-103thruTC-178
Figure 4-75. Removing and Installing Slack Adjuster (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru C-178)
Figure 4-76. Brake Camshaft Removal and Installation (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Service and Emergency Couplings, Air Lines and Fittings
Pressure Protection Valve
Figure 4-80. Pressure Protection Valve
Figure 4-81. Parking Brake Control Valve Installation
Figure 4-82. Air Brake System (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 4-83. Air Brake System (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Wheels, Hubs, and Drums
Figure 4-85. Tightening Order for Wheel Stud Nuts
Figure 4-86. Hub, Drum, and Wheel Bearings (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Wheels, Hubs, and Drums -CONT.
Figure 4-87. Wheel Bearing Installation (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178).
Inspection and Repair - TM-9-2330-356-140242
Figure 4-88. Hub, Drum, and Wheel Bearings (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 lhru TC-178)
Figure 4-89. Wheel Bearing Installation (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178).
Tire and Tube - TM-9-2330-356-140245
Section XIV. MAINTENANCE OF FRAME AND TOWING ATTACHMENTS
Figure 4-90. Emergency Valve Control and Cable
Figure 4-92. Spare Wheel Carrier
Figure 4-93. Landing Gear Installation
Section XV. MAINTENANCE OF TANK BODY PARTS
Figure 4-95. Tank Body Parts (M967, M969, and M970)
Figure 4-96. Tank Body Parts (M967A1, M969A1, and M970A1)
Figure 4-97. Vent Caps and Grounding Studs
Figure 4-99. Tool Box
Manhole and Fill Cover
Section XVI. MAINTENANCE OF BODY ACCESSORY ITEMS
Section XVII. MAINTENANCE OF ENGINE
Figure 4-101. Right Side View of Engine
Figure 4-102. Location of Drain Plugs on Fuel Filters
Air Cleaner - TM-9-2330-356-140260
Engine Throttle Linkage
Figure 4-107. Throttle Linkage Connection at Engine
Engine Muffler/Exhaust
Figure 4-109. Governor Assembly
Figure 4-110. Exhaust Pipe and Muffler
Figure 4-111. Alternator Installation (M967, M969, M970 Arrangement)
Figure 4-112. Belt Deflection Adjustment
Figure 4-117. Prying Flexible Rubber Element
Figure 4-119. Positioning Belt on Drive Sheave
Starter Motor
Figure 4-124. Starter Removal
Starter Solenoid
Intake Manifold Assembly
Figure 4-126. Intake Manifold
Section XVIII. MAINTENANCE OF FILTER/SEPARATOR AND SUMP COMPONENTS (M969, M969A1, M970, and M970A1)
Figure 4-127. Exploded View of Filter/Separator
Section XIX. MAINTENANCE OF DISPENSING EQUIPMENT
Valves - TM-9-2330-356-140278
Figure 4-130. Typical Butterfly Valve
Figure 4-132. Check Valve (M967, M967A1, M969, and M969A1)
Figure 4-134. Adjustment of Needle Valve
Figure 4-137. Location of Needle Valve - TM-9-2330-356-140282
Figure 4-137. Location of Needle Valve - TM-9-2330-356-140283
Figure 4-139. Emergency Valve
Figure 4-140. Pump Bypass Valve (M970 and M970A1).
Piping Strainer
Hose Reel Hoses and Fittings
Figure 4-144. Installation of Hoses to Deadman Hose Reel
Centrifugal Pump - TM-9-2330-356-140289
Figure 4-147. Dispensing System (M967 and M967A1)
FIGURE 4-148. DISPENCING SYSTEM ( M969 and M969A1 )
FIGUE 4-149. DISPENCNG SYSTEM (M970 and M970A1 )
Figure 4-150. Precheck Flow Diagram (M970 and M970A1)
Figure 4-151. Precheck and Load/Unload Flow Diagram (M967, M967A1, M969, and M969A1)
Load/Unload Valve
FIGURE 4-152. DEADMAN CONTROL SYSTEM SCHEMATIC ( M970 and M970A1 )
Figure 4-153. Precheck Circuit and Load/UnIoad Circuit Tubing and Fittings (M967, M967A1, M969, and M969A1).
Figure 4-153. Precheck Circuit and Load/UnIoad Circuit Tubing and Fittings (M967, M967A1, M969, and M969A1)
Precheck and/or Load/Unload Valve
Figure 4-157. Deadman Release Valve
Figure 4-159. Static Reel
Figure 4-160. Vapor Recovery Piping
Draining Tank
Purging Tank - TM-9-2330-356-140304
Inspecting and Cleaning Tank Interior - TM-9-2330-356-140305
Inspecting and Cleaning Tank Interior - TM-9-2330-356-140306
Care of Equipment in Administrative Storage - TM-9-2330-356-140307
Table 4-14. Exercise Schedule
CHAPTER 5 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS - TM-9-2330-356-140309
Table 5-2. Fabricated Tools and Equipment
Section II. DIRECT SUPPORT AND GENERAL SUPPORT TROUBLESHOOTING
BRAKE SYSTEM - TM-9-2330-356-140312
ENGINE - TM-9-2330-356-140313
ENGINE (Con't) - TM-9-2330-356-140314
ALTERNATOR AND CHARGING CIRCUIT
ALTERNATOR AND CHARGING CIRCUIT (Con't) - TM-9-2330-356-140316
ALTERNATOR AND CHARGING CIRCUIT (Con't) - TM-9-2330-356-140317
ENGINE - TM-9-2330-356-140318
Section III. GENERAL MAINTENANCE - TM-9-2330-356-140319
Specific Procedures - TM-9-2330-356-140320
Cleaning of Material Received From Storage
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS
Figure 5-2. Upper and Lower Torque Rods (M967, M969, and M970 except M970IFigure 5-2. Upper and Lower Torque Rods (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 5-3. Suspension Assembly (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Suspension M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 5-5. Suspension Assembly (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Axle M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru T -178)
Bogie Assembly (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Engine and Pump Assembly
Figure 5-7. Engine and Pump Assembly InstaIled on Semitrailer
Centrifugal Pump - TM-9-2330-356-140331
Figure 5-10. Pump Installation, 4-Inch {Also Typical of 3-Inch Pump)
Figure 5-11. Engine, Base Frame, and Attaching Parts
Figure 5-12. Filter/Separator Installation (M969, M969A1, M970, and M970A1)
Figure 5-13, Hose Reel Cabinet (M970 and M970A1)
Hose Reel Assembly-2-inch
Figure 5-14. Hose Reel Cabinet, (M970 and M970A1) Roadside View
Meter Assembly (M969 and M969A1)
Figure 5-16. Location of Ferrule on Meter Outlet Nipple
Figure 5-17, Fabrication Instructions for Ferrule
Figure 5-19. Deadman Hose Reel (M970 and M970A1).
CHAPTER 6 REPAIR OF FRAME AND BODY PARTS - TM-9-2330-356-140343
Figure 6-1. Spring Seal and Trunnion Cross Tube Assembly (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Figure 6-2. Spring Seal and Trunnion Cross Tube Assembly (M967A1, M969A1, and M970A1 including M970 SN TC-0843, TC-0844, and TC-103 thru TC-178)
Section III. BRAKES AND BRAKE SYSTEM COMPONENTS
Figure 6-4. Brake Air Chamber (M967, M969, and M970 except M970 SN TC-0843, TC-0844, and TC-103 thru TC-178) (Standard)
Figure 6-6. Installing Seal on Non-Adjusting Plunger
Section IV. FRAME AND BODY PARTS
Figure 6-7. Hose Reel Cabinet Door Assembly (M970 and M970A1)
Figure 6-8. Hose Reel Cabinet Door Assembly (M969 and M969A1)
Figure 6-9. Landing Gear Leg
Figure 6-10. Emergency Valve Control and Cables
Figure 6-11. Removal of Alternator Drive Belt (M967, M969, and M970)
Figure 6-13. Installing Fuse Clip
CHAPTER 7 REPAIR OF ENGINE ASSEMBLY - TM-9-2330-356-140357
Figure 7-2. Fuel System
Figure 7-3. Lubrication System
Starting System
Charging System
Figure 7-6. Governor System
Figure 7-7. Power Train
Table 7-1. Physical and Technical Characteristics, Model DJCMS Diesel Engine
Table 7-2. Repair and Replacement Standards (Con`t)
Table 7-3. Torque Values
Air Cooling Shrouding - TM-9-2330-356-140367
Figure 7-10. Removal of Muffler Stand and Fan Engine Shroud
Figure 7-11. Oil Cooler and Lines
Figure 7-13. High Temperature Switch Installation
Figure 7-14. Speed and Governor Control
Figure 7-17. Exhaust Manifold
Figure 7-20. OiI Lines, Oil Filter Adapter and Oil Cooler Thermostat
Fuel Injection Pump - TM-9-2330-356-140374
Figure 7-23. Fuel Injector Removal
Figure 7-25. Cylinder Head Removal
Piston and Connecting Rod - TM-9-2330-356-140377
Figure 7-26. Piston Connecting Rod
Figure 7-27. Crankshaft, Pistons, and Connecting Rod
Figure 7-28. Gear Cover Components
Figure 7-30. Governor Cup Assembly
FIGURE 7-31. PARTIAL INTERNAL ENGINE ASSEMBLY
Figure 7-32. Oil Pump Removal
Figure 7-33. Cra.nhshaft Gear Removal
Figure 7-34. Crankshaft Bearing Installation
Camshaft Assembly and Tappets
Figure 7-37. Crankshaft and Camshaft Gear Timing Marks
Rocker Arm Covers
Figure 7-40. Cylinder Head Bolt Tightening Sequence
Exhaust Manifold
Tachometer Sensor (M967, M969, and M970)
Section III. REPAIR INSTRUCTIONS
Air Cooling Shrouding - TM-9-2330-356-140393
Figure 7-44. Disassembled Air Shutter
Oil Cooler and Lines
Oil Filter Adapter
Fuel Injection Pump - TM-9-2330-356-140397
Figure 7-46. Disassembly of Fuel Injection Pump
Figure 7-47. Removing Lower Spring Seat
Figure 7-50. Assembling Hydraulic Head
Fuel Injectors
Figure 7-52. Disassembled Fuel Injector
Figure 7-53. Centering Sleeve Installation
Cylinder Head - TM-9-2330-356-140404
Figure 7-55. Cylinder Head Assembly
Figure 7-56. Valve Face and Valve Seat Grinding Requirements
Figure 7-57, Removing Exhaustt Valve Seat
Figure 7-58. Connecting Rod and Bushings
Figure 7-59. Piston Ring Installation
Gear Cover Assembly
Figure 7-61. Crankshaft Peening
Figure 7-62. Electric Starter Assembly
Figure 7-63. Brush Replacement
Alternator
Figure 7-64. Alternator Assembly
Figure 7-66. Dismantling Alternator
Figure 7-68. Heat Sink Mounting
Section IV. TEST AND ADJUSTMENTS
Figure 7-71. Adjusting Shutters
Fuel Injection Pump - TM-9-2330-356-140420
Table 7-4. Button Code Letter and Size
Figure 7-77. Delivery Valve
Figure 7-78. Top Center and Port Closing Marks
Nozzle Assembly Test and Adjustment
Valve Rocker Arm Adjustment
Starter Tests
Figure 7-82. Testing Armature for Grounds
Figure 7-87. Testing Solenoid Switch
Alternator Test and Adjustments
Figure 7-91. Full Field Test
CHAPTER 8 REPAIR OF PUMP, VALVES, AND DISPENSING EQUIPMENT
Figure 8-1. Centrifugal Pump, 4-inch (M967, M967A1, M969, and M969A1)
Section II. CENTRIFUGAL PUMPS
Figure 8-2. Pump Intermediate Housing Assembly
Figure 8-3. Installation of Mechanical Seal
Figure 8-5. Centrigual Pump, 3-inch (M970 and M970A1)
Section Ill. HOSE REELS
Hose Reels 2-inch
FIGURE 8-6. 2 1/2-INCH HOSE REEL
Figure 8-7. Terminal Board Installation
Hose Reel - 1 and 1-inch
Hose Reel - 1 and 1-inch -CONT.
FIGURE 8-8. 1 1/4 and 1 1/2-INCH HOSE REEL
Drum Assembly
Section IV. METERS
Figure 8-10. Meter With Register Removed
Figure 8-12. Emergency Valve Vent Installation
Float Assembly
Figure 8-13. Float Installation
Section VI. VALVES
Gate Valve, M970 and M970A1
Butterfly Valve
Figure 8-17. Butterfly Valve
Angle Valve (M969, M969A1, M970 and M970A1)
Figure 8-20. Pump Bypass Valve (M970 and M970A1)
Manifold Drain Valve
Figure 8-22. Filter/SeparatorDrainValve (M969, M969A1, M970, and M970A1)
Figure 8-23. Diaphragm Valve
Figure 8-24. Separator Valve
Figure 8-25. Manual Drain Valve
Emergency Valve
Figure 8-27. Deadman Control
Section VII. NOZZLES AND COUPLINGS
Figure 8-29. Overwing Nozzle (M970 and M970A1)
Figure 8-30. Underwing Nozzle (M970 and M970A1)
Hose Coupling, 2-inch
Figure 8-31. 2-inch Hose Coupling
APPENDIX A REFERENCES - TM-9-2330-356-140469
Technical Manuals - TM-9-2330-356-140470
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-9-2330-356-140471
Section II. MAINTENANCE ALLOCATION CHART - TM-9-2330-356-140472
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-356-140473
Section II. MAINTENANCE ALLOCATION CHART - TM-9-2330-356-140474
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-356-140475
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-356-140476
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-356-140477
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-356-140478
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-356-140479
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-9-2330-356-140480
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - TM-9-2330-356-140481
APPENDIX C COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS - TM-9-2330-356-140483
Section II. COMPONENTS OF END ITEM - TM-9-2330-356-140484
Section III. BASIC ISSUE ITEMS - TM-9-2330-356-140485
Section III. BASIC ISSUE ITEMS -CONT. - TM-9-2330-356-140486
Section III. BASIC ISSUE ITEMS -CONT. - TM-9-2330-356-140487
Section III. BASIC ISSUE ITEMS -CONT. - TM-9-2330-356-140488
Section III. BASIC ISSUE ITEMS -CONT. - TM-9-2330-356-140489
APPENDIX D ADDITIONAL AUTHORIZATION LIST - TM-9-2330-356-140491
Section II. ADDITIONAL AUTHORIZATION LIST - TM-9-2330-356-140492
APPENDIX E EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-356-140493
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-9-2330-356-140494
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST-Continued - TM-9-2330-356-140495
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST-Continued - TM-9-2330-356-140496
APPENDIX F TORQUE LIMITS - TM-9-2330-356-140497
TM-9-2330-356-14 Semitrailer Tank: 5000 Gallon Bulk Haul Self Load/Unload M967 (NSN 2330-01 -050-5632) and M967A1 (NSN 2330-01-1 55-0046) Manual

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